PCB Offset Soldering Pads Reduce Cross-Talk

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Solution Overview

Problem

As data transmission rates increase and bandwidth density grows in datacenters, the reduced space between electronic components leads to increased electrical interference, such as cross-talk, degrading signal quality in communications systems.

Innovation Solution

A substrate assembly for network connections featuring a printed circuit board with offset soldering pad pairs and a grounding region between them, along with drain wires, to reduce cross-talk by optimizing grounding and signal cable alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the space between electronic components is reduced to optimize physical space in datacenter racks, then the quantity of circuitry housed therein is maximized, but the likelihood of electrical interference such as cross-talk is increased

Engineering Contradiction:
Improvequantity of circuitryVSAvoidcross-talk and electrical interference
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies asymmetry by offsetting adjacent soldering pad pairs relative to each other in the vertical direction. Instead of aligning soldering pads symmetrically across multiple cables, the pads are positioned at different vertical offsets, creating an asymmetric configuration that reduces the overlap of electromagnetic fields between adjacent differential signal cables, thereby reducing cross-talk while maintaining high cable density.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent introduces an intermediary grounding structure positioned between adjacent soldering pad pairs. This grounding region acts as a mediator that provides a reference potential and shields the signal paths of adjacent cables, reducing electromagnetic interference and cross-talk between them while allowing the cables to be closely spaced for high density.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If multiple differential signal cables are closely spaced to increase bandwidth density, then capacity is enhanced, but signal degradation due to cross-talk increases

Engineering Contradiction:
Improvebandwidth densityVSAvoidsignal quality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The asymmetric offset configuration of soldering pads between adjacent cables reduces the coupling between differential signal pairs, allowing cables to be closely spaced for high bandwidth density while maintaining signal quality by minimizing cross-talk interference.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The grounding region positioned between adjacent soldering pad pairs serves as an intermediary that provides electromagnetic shielding and a stable reference potential, enabling closely spaced cables to transmit signals reliably without excessive cross-talk degradation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If soldering pad pairs are aligned in a conventional configuration, then manufacturing is simplified, but cross-talk between adjacent differential signal cables increases

Engineering Contradiction:
ImprovePCB fabrication simplicityVSAvoidcross-talk interference
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The asymmetric offset configuration of soldering pads is integrated into the PCB design in a way that, while different from conventional symmetric layouts, can be manufactured using standard PCB fabrication processes. The offset is achieved through conventional trace routing and pad placement techniques, balancing the need to reduce cross-talk with manufacturability.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The grounding region is incorporated as an intermediary element between adjacent soldering pad pairs, providing cross-talk reduction through electromagnetic shielding while being fabricated as part of the standard PCB layer structure, thus maintaining ease of manufacture while reducing interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively minimizes cross-talk and interference, enhancing signal quality and strength by providing improved electrical communication and noise reduction between differential signal cables.

Implementation Method 1

The first soldering pad pair may be offset from a second soldering pad pair with respect to an edge of the PCB at the second end, such that, in an operational configuration in which at least the first soldering pad pair and the second soldering pad pair receive a differential signal cable, each differential signal cable is supported by the PCB in a corresponding offset configuration thereby reducing cross-talk between the differential signal cables.

Methodology Applied
Scientific EffectCross-talk reduction through geometric offsetting:

Implementation Method 2

at least one grounding region on the PCB proximate the second end

Methodology Applied
Scientific EffectElectromagnetic shielding through grounding: Faraday Cage

Implementation Method 3

The assembly may include one or more drain wires connected between each differential signal cable and the at least one grounding region proximate the second end

Methodology Applied
Scientific EffectElectrical conduction of interference to ground: Conduction (electrical)

Data Source

PatentUS10314162B1Apparatuses and methods for improved network connections
Publication Date: 2019.06.04 MELLANOX TECHNOLOGIES LTD(IL)
  • US10314162B1 patent drawing
  • US10314162B1 patent drawing
  • US10314162B1 patent drawing

AI summary

Apparatuses and associated methods are described that provide networking connections that reduce cross-talk and other interference in communications systems. The network connection includes a printed circuit board (PCB) that defines a first end, a second end, and a grounding region on a surface of the PCB proximate the first end. The network connection includes network connectors proximate the first end, soldering pad pairs proximate the second end, and electrical traces therebetween. At least a first soldering pad pair is offset from a second soldering pad pair with respect to an edge of the PCB at the second end, such that, in an operational configuration in which at least the first soldering pad pair and the second soldering pad pair receive a differential signal cable, each differential signal cable is supported by the PCB in a corresponding offset configuration thereby reducing cross-talk between the differential signal cables.