PCB Resistive Patch Geometry for Stable Millimeter-Wave Impedance

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Solution Overview

Problem

Conventional resistive devices for millimeter-wave applications face challenges due to parasitic capacitance and inductance, which lead to frequency-dependent impedance and signal mismatch at high frequencies, limiting their operational range and efficiency.

Innovation Solution

The use of novel geometrical shapes for printed resistive patches, such as elliptical, circular, and polygonal shapes, to balance parasitic reactance, thereby increasing the frequency range and reducing parasitic effects, which are absorbed into the circuit design rather than canceled out.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional planar film resistors are used in PCBs, then manufacturing is simple and cost-effective, but parasitic capacitance and inductance increase at high frequencies, causing frequency-dependent impedance and signal mismatch

Engineering Contradiction:
Improveintegration into PCBVSAvoidfrequency response stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies curvature by replacing conventional rectangular planar resistive traces with circular or annular geometries. This curved configuration redistributes the current flow path and reduces the effective area for parasitic capacitance formation between adjacent trace sections, thereby improving frequency response stability while maintaining PCB integration benefits

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent introduces asymmetric spacing and positioning of resistive elements within the circular/annular pattern, optimizing the distribution of parasitic effects. By strategically placing resistive sections at specific angular positions and varying their dimensions asymmetrically, the design compensates for parasitic inductance and capacitance variations across the frequency range

Inventive Principle:
Principle #4Asymmetry

2Power

If the physical length of resistive elements is increased to achieve desired resistance values, then power handling improves, but distributed inductance increases, degrading high-frequency performance

Engineering Contradiction:
Improvepower handling capabilityVSAvoidparasitic inductance
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent divides the total resistive path into multiple discrete resistive sections arranged in series around the circular or annular structure. Each segment contributes to the total resistance while the distributed geometry reduces the cumulative parasitic inductance compared to a single continuous linear trace of equivalent length

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a one-dimensional linear resistive trace to a two-dimensional circular or annular configuration. This dimensional change allows the resistive path to be distributed over a larger area with optimized current distribution, reducing the effective inductance per unit resistance while maintaining power handling capability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If discrete resistive components are used to achieve precise resistance values, then frequency response improves, but device complexity and space requirements increase at millimeter-wave frequencies

Engineering Contradiction:
Improvefrequency responseVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple resistive functions into a single integrated PCB-trace-based structure with circular or annular geometry. This unified design provides precise resistance values and improved frequency response that would otherwise require multiple discrete components, thereby reducing device complexity and space requirements at millimeter-wave frequencies

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20230300986A1Resistive device
Publication Date: 2023.09.21 NOKIA SOLUTIONS & NETWORKS OY
  • US20230300986A1 patent drawing
  • US20230300986A1 patent drawing
  • US20230300986A1 patent drawing

AI summary

According to an aspect, there is provided a printed circuit board-based resistive device. The resistive device comprises, arranged on a substrate of the printed circuit board of the printed circuit board: a first conductive pad; a second conductive pad; a resistive patch having a first longitudinal end connected to the first conductive pad and a second longitudinal end connected to the second conductive pad, wherein a width of the resistive patch varies along a length of the resistive patch and has a maximum at a point between the first and second longitudinal ends.