PCB Stator Camera Head for Smooth Pan Tilt With Virtual Inertia

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lightweight camera equipment struggles to replicate the smooth movement characteristics of heavier systems, as traditional mechanical systems lack adjustable inertia and physical feedback, making it difficult for operators to achieve smooth panning, tilting, and rolling motions.

Innovation Solution

The use of motorized camera heads with printed circuit board (PCB) stator motors that provide haptic feedback and adjustable mechanical properties, eliminating cogging torque and allowing for customizable feel and physical attributes, such as mass and inertia, to mimic heavier mechanical systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional heavy mechanical camera equipment is used, then smooth movements are achieved, but portability deteriorates

Engineering Contradiction:
Improvesmooth movementsVSAvoidequipment weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of moving object

Solution Approach 1:

The patent replaces traditional heavy mechanical friction and counterbalance systems with electronic motor control systems. Motors equipped with encoders and controlled by microprocessors provide smooth movement through electronic feedback control, eliminating the need for heavy mechanical components while maintaining portability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If traditional friction adjustment or counterbalance systems are used, then basic pan/tilt control is achieved, but adjustability of physical properties deteriorates

Engineering Contradiction:
Improvepan/tilt controlVSAvoidadjustability of physical properties
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic adjustability through electronic control systems. Motors can be programmed to change operational parameters in real-time, allowing operators to adjust friction, inertia, and other physical properties dynamically. The encoder feedback enables continuous monitoring and adjustment of motor position and velocity, providing adaptability that fixed mechanical systems cannot achieve.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes physical parameters through electronic control rather than mechanical adjustment. By modifying motor control parameters such as voltage, current, and feedback gain, the system can simulate different friction levels and inertial characteristics without physical hardware changes, enabling versatile adaptation to different operating conditions.

Inventive Principle:
Principle #35Parameter changes

3Weight of moving object

If lightweight camera equipment is used, then portability is improved, but smooth movements deteriorate

Engineering Contradiction:
Improveequipment weightVSAvoidsmooth movements
Core Design Contradiction:
Weight of moving objectVSStability of the object's composition

Solution Approach 1:

The patent substitutes mechanical mass with electronic control to achieve smooth movement. Lightweight motors combined with encoder feedback and microprocessor control create a virtual inertia effect, where the control system compensates for the lack of physical mass by actively regulating motor response to produce smooth, controlled motion.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables lightweight camera systems to replicate the feel of heavier mechanical systems, providing smooth movements and adjustable physical properties, enhancing operator experience and facilitating remote camera control while maintaining portability.

Implementation Method 1

a first motor comprising a first motor PCB stator; a second motor comprising a second motor PCB stator... where the first motor is configured to cause rotation about a first axis, and the second motor is configured to cause rotation about a second axis

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12259643B2Camera head with integrated PCB stator motors
Publication Date: 2025.03.25 NODAL FILM SYST LLC
  • US12259643B2 patent drawing
  • US12259643B2 patent drawing
  • US12259643B2 patent drawing

AI summary

Camera heads having up to three axes of rotation (e.g., pan, tilt, roll). Each axis of rotation coincides with the rotational output of a PCB stator motor. PCB stator motors are used to prevent cogging and to reduce weight, while giving haptic feedback to a user that allows the camera head to mimic the physical properties of various mechanical camera heads. For example, despite being lightweight, an embodiment of the inventive subject matter can imitate the feel of a much heavier mechanical system.