Through-Flow PCB Heat Dissipation Structure for Low Power Loss

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Solution Overview

Problem

Existing printed circuit boards (PCBs) face challenges in effectively balancing current flowing and heat dissipation due to the inability to efficiently dissipate heat generated by inner-layer copper cladding, leading to excessive temperatures and potential damage.

Innovation Solution

A through-flow heat dissipation structure is implemented, comprising a conductive member connected to the PCB's conductive layer and a heat dissipation member projecting from it, enhancing convective heat transfer and reducing impedance, thereby improving both current transmission efficiency and heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the number of PCB layers is compressed to reduce cost, then manufacturing cost is reduced, but the space for power network becomes more constrained

Engineering Contradiction:
Improvepower lossVSAvoidPCB layer structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent transitions from planar 2D copper foil power networks to 3D vertical power networks by extending conductive members through the PCB thickness direction. This dimensional change allows power networks to utilize the Z-axis space, effectively increasing power network capacity without adding more PCB layers, thus resolving the contradiction between cost reduction and power network space constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines power transmission and heat dissipation functions into a single integrated structure. The conductive members that carry current also serve as heat dissipation pathways, merging two previously separate functions. This reduces the need for additional dedicated heat dissipation structures, simplifying the overall PCB layer structure while addressing both power loss and thermal management.

Inventive Principle:
Principle #5Merging (Combining)

2Loss of energy

If the surface layer is utilized more for power supply to reduce power loss, then current transmission efficiency is improved, but heat dissipation performance deteriorates

Engineering Contradiction:
Improvepower lossVSAvoidheat dissipation performance
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The patent segments the power network into multiple vertical conductive members distributed throughout the PCB thickness. Instead of concentrating all power transmission in the surface layer, the current path is divided into multiple parallel vertical pathways extending from surface to inner layers. This segmentation distributes heat generation across multiple locations and improves heat dissipation while maintaining low power loss.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extends power transmission from the 2D surface layer into the 3D vertical dimension by creating conductive members that traverse the PCB thickness. This allows heat to be conducted away from the hot surface layer into the cooler interior of the PCB, improving heat dissipation performance while maintaining efficient current transmission.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If conventional PCB structures are used, then manufacturing is simple, but heat generated by inner-layer copper cladding cannot be dissipated effectively

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidheat dissipation
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The conductive members are designed to perform multiple functions simultaneously: electrical connection between layers, current transmission, and heat dissipation. This multi-functionality eliminates the need for separate dedicated heat dissipation structures, maintaining manufacturing simplicity while significantly improving heat dissipation capability. The same structural elements serve thermal management purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure reduces current losses and minimizes heat generation, ensuring the PCB operates within safe temperature limits by effectively dissipating heat, thus extending its service life and reducing voltage drops.

Implementation Method 1

the conductive member includes a first side surface and a second side surface disposed opposite to each other along a first direction, the first side surface is configured to be connected to a conductive layer of the circuit board

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the heat dissipation member is arranged on the second side surface, and projects from the second side surface

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP4679941A1Through-flow heat dissipation structure, printed circuit board, and manufacturing method for printed circuit board
Publication Date: 2026.01.14 ZTE CORP
  • EP4679941A1 patent drawingFigure 1~3
  • EP4679941A1 patent drawingFigure 4~6
  • EP4679941A1 patent drawingFigure 7~9

AI summary

The present application relates to the fields of surface-mount devices, electrical components and the like, and discloses a through-flow heat dissipation structure, a printed circuit board, and a manufacturing method for a printed circuit board. The through-flow heat dissipation structure is applied to a circuit board, and comprises: a conductive member and a heat dissipation member; the conductive member comprises a first side surface and a second side surface disposed opposite to each other along a first direction; the first side surface is configured to be connected to a conductive layer of the circuit board; and the heat dissipation member is arranged on the second side surface, and projects from the second side surface. The printed circuit board comprises the through-flow heat dissipation structure. The manufacturing method for the printed circuit board is used for manufacturing the printed circuit board.