PCB Via Patterns for Crosstalk Reduction

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Solution Overview

Problem

High-speed communication signals in information handling systems experience signal degradation due to crosstalk between differential pairs in connectors, which affects signal quality and efficiency.

Innovation Solution

The arrangement of vias in printed circuit boards is optimized using specific via patterns based on crosstalk signatures of connectors to reduce or negate crosstalk, employing crisscrossing and varying via patterns to flip signal polarity and mitigate signal interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional via arrangements are used in printed circuit boards, then manufacturing is simple and via placement is uniform, but crosstalk between differential pairs occurs causing signal degradation

Engineering Contradiction:
Improvesignal qualityVSAvoidvia pattern complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating different via patterns tailored to specific connector types and their crosstalk signatures. Each connector type receives a customized via arrangement optimized for its electrical characteristics, rather than using a uniform via pattern across the entire circuit board. This localized optimization reduces crosstalk for each connector while maintaining overall system reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes physical parameters of the via patterns including via spacing, via diameter, via depth, and via arrangement geometry to optimize crosstalk reduction. By adjusting these parameters based on connector-specific crosstalk signatures, the system achieves better signal quality without requiring complete redesign of the entire via structure.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If uniform via patterns are used across the printed circuit board, then manufacturing is easier and design is simpler, but crosstalk cannot be effectively reduced for different connector types

Engineering Contradiction:
Improvevia fabrication simplicityVSAvoidsignal integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent segments the via pattern design into multiple distinct patterns corresponding to different connector types and their crosstalk characteristics. Rather than using a single uniform via pattern, the circuit board is divided into zones with different via arrangements optimized for specific connectors, allowing each segment to be manufactured with standard processes while achieving differentiated performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a universal via pattern system that can accommodate multiple connector types with different crosstalk signatures. The methodology provides a framework that works across various connector configurations while maintaining ease of manufacture through standardized via fabrication processes adapted to different pattern requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If via patterns are optimized for each connector type, then crosstalk is reduced by 20-30 dB and signal quality improves, but design complexity and customization requirements increase

Engineering Contradiction:
Improvesignal qualityVSAvoidvia pattern design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by measuring and characterizing the crosstalk signature of each connector type before finalizing the via pattern design. This advance characterization allows the via patterns to be pre-optimized for specific connectors, reducing trial-and-error during manufacturing and simplifying the overall design process despite the customization requirements.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses feedback from crosstalk measurements to iteratively refine via pattern designs. By measuring actual crosstalk performance and using that feedback to adjust via patterns, the system achieves optimized signal quality while managing design complexity through data-driven refinement rather than theoretical optimization alone.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10201084B2Printed circuit board via design
Publication Date: 2019.02.05 DELL PROD LP
  • US10201084B2 patent drawing
  • US10201084B2 patent drawing
  • US10201084B2 patent drawing

AI summary

A printed circuit board includes vias of first and second differential pairs, and vias of third and fourth differential pairs. The vias of the first and second differential pairs are arranged in a first via pattern based on a first crosstalk signature of a first connector to be coupled to the vias of the first and second differential pairs. The vias of the third and fourth differential pairs are arranged in a second via pattern based on a second crosstalk signature of a second connector to be coupled to the vias of the third and fourth differential pairs.