Pea Protein Non-Dairy Yogurt Texture Stabilization

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Solution Overview

Problem

Current non-dairy yogurt alternatives often suffer from poor texture and low protein content, requiring added stabilizers to achieve a desirable consistency, which is not preferred by consumers seeking simpler ingredient lists.

Innovation Solution

A method for producing a non-dairy fermented food product using pea protein as the primary stabilizer, involving a liquid mixture with pea protein and sugar, heated to create a thermally treated mixture that is then inoculated with a lactic acid bacterial culture, resulting in a product with improved texture and protein content without the need for additional stabilizers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If non-dairy alternatives to yogurt are made using plant-based milks, then consumers can avoid animal-based foods, but the products suffer from poor texture and low protein content

Engineering Contradiction:
Improvedietary compatibilityVSAvoidtexture quality
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent changes the protein source parameter from plant-based milks to pea protein isolate, and adjusts the protein concentration parameter to 3-12% by weight. This parameter change resolves the contradiction by providing both the desired texture (through adequate protein content) and dietary compatibility (through plant-based pea protein).

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system combining pea protein isolate with specific lactic acid bacterial cultures (Streptococcus thermophilus and Lactobacillus delbrueckii subsp. bulgaricus). This composite approach resolves the contradiction by leveraging the gel-forming properties of pea protein combined with the fermentation capabilities of the bacterial cultures to achieve both good texture and plant-based composition.

Inventive Principle:
Principle #40Composite materials

2Strength

If stabilizers are added to non-dairy yogurt alternatives, then desirable texture can be achieved, but the ingredient list becomes more complex and less appealing to consumers

Engineering Contradiction:
Improvetexture qualityVSAvoidingredient complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent enables the pea protein isolate to serve itself as the stabilizing agent through its inherent gel-forming capabilities when fermented by lactic acid bacteria. The protein naturally forms a gel matrix that provides desirable texture without requiring external stabilizers. This self-service approach resolves the contradiction by eliminating added stabilizers while maintaining texture quality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent extracts and removes stabilizers from the ingredient list, relying solely on pea protein isolate and fermentation components. By taking out the unnecessary stabilizers and using only the essential ingredients (pea protein, sugar, and bacterial cultures), the patent achieves both simple ingredient lists and desirable texture.

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If pea protein content is increased to improve texture, then protein content increases, but the product may become too thick or gel-like

Engineering Contradiction:
Improvetexture qualityVSAvoidproduct consistency
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent uses a moderate range of pea protein content (3-12% by weight) rather than maximum concentrations. This partial action approach allows the product to achieve sufficient texture improvement without excessive gelation. The fermentation process further modulates the protein structure to prevent overly thick consistency while maintaining texture quality.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent adjusts multiple parameters including pea protein concentration (3-12%), sugar content (0.5-10%), and fermentation conditions to optimize the balance between texture and consistency. By carefully controlling these parameters, the patent achieves desirable texture without excessive thickness or gel-like properties.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces a non-dairy fermented food product with a viscosity of at least 0.4 Pa*s and firmness of at least 40 g at 10°C, resembling traditional or Greek-style yogurt, while eliminating the need for added stabilizers and dairy ingredients.

Implementation Method 1

inoculating the thermally treated mixture with a lactic acid bacterial culture, and fermenting the thermally treated mixture until a pH of less than about 4.7 is reached to form the fermented food product

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

heating the liquid mixture to a temperature of from about 65° C. to about 120° C. for sufficient time to produce a thermally treated mixture

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

heating the liquid mixture to a temperature and for a time sufficient to produce an average pea protein particle size of less than 30 μm to produce a thermally treated mixture

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS11419343B2Non-dairy fermented food product
Publication Date: 2022.08.23 SODIMA
  • US11419343B2 patent drawing

AI summary

The present disclosure relates to non-dairy fermented food products and methods of making non-dairy fermented food products. In particular, methods are disclosed for making non-dairy fermented food products using pea protein and having a desired texture without the use of added stabilizers.