Bicycle Pedal Actuator Dynamics for Smooth Step-In

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Solution Overview

Problem

Existing bicycle pedals lack a mechanism to smoothly transition between rest and actuated positions, leading to inefficient step-in operations and potential interference between the actuator and crank arm.

Innovation Solution

A bicycle pedal design featuring a pedal axle, pedal body, movable member, and actuator that utilizes a relative movement between the pedal body and crank arm to smoothly transition between rest and actuated positions, with a cleat engagement system and positioning structure to prevent interference and ensure stable actuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fixed pedal design is used, then the structure is simple, but the step-in operation is abrupt and uncomfortable

Engineering Contradiction:
Improvestep-in operation smoothnessVSAvoidpedal structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The pedal body is made rotatable relative to the pedal axle, transforming the fixed pedal design into a dynamic one. The pedal body can rotate between a first position (parallel to crank arm) and a second position (perpendicular to crank arm), providing smooth transition during step-in operation while maintaining structural simplicity through the rotatable coupling mechanism.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the actuator is always engaged with the crank arm, then the actuation is continuous, but interference occurs during rotation

Engineering Contradiction:
Improveactuation stabilityVSAvoidinterference between actuator and crank arm
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The actuator is designed to be movable relative to the pedal axle between a non-actuation position and an actuation position. The actuator engages with the crank arm only when needed for actuation, and can be retracted to avoid interference during the rotation and operation of the pedal system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The actuator is positioned in advance at the appropriate location to engage with the crank arm when actuation is required. The movable member is also pre-positioned to engage with the cleat before the actuation sequence begins, ensuring reliable and smooth operation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10399633B2Bicycle pedal
Publication Date: 2019.09.03 SHIMANO INC
  • US10399633B2 patent drawing
  • US10399633B2 patent drawing
  • US10399633B2 patent drawing

AI summary

A bicycle pedal comprises a pedal axle, a pedal body, a movable member, and an actuator. The pedal axle is configured to be secured to a crank arm having a longitudinal axis extending from a rotational axis to a crank rotational axis of the crank arm. The pedal body is rotatably coupled to the pedal axle about the rotational axis. The pedal body has a reference axis perpendicular to the rotational axis of the pedal axle. The movable member is movable relative to the pedal body from a rest position toward an actuated position. The actuator is configured to move the movable member from the rest position toward the actuated position in response to a first relative angle defined between the reference axis and the longitudinal axis of the crank aim when viewed in an axial direction parallel to the rotational axis of the pedal axle.