Single-Crystal Perovskite Growth via Solution Recrystallization

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Solution Overview

Problem

Existing methods for growing hybrid organic-inorganic perovskite materials result in sub-optimal quality, structure, and properties, limiting their effective use in optical electronic devices, particularly due to poor crystal quality and high lasing thresholds in semiconductor nanowire lasers.

Innovation Solution

A solution growth method involving low-temperature dissolution of a metal precursor film in a cation precursor solution, followed by recrystallization to form single-crystal perovskite structures with improved crystallinity, shape, and size, suitable for various electronic, optoelectronic, and photonic applications, including lasing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional solution processing methods (spin coating, sequential deposition) are used to prepare MAPbI3 thin films, then the fabrication process is simple and cost-effective, but the resulting films are polycrystalline with poor crystal quality

Engineering Contradiction:
Improvefabrication simplicityVSAvoidcrystal quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent employs a two-stage phase transition process: first dissolving the perovskite crystal in a solvent to form a precursor solution, then controlling the evaporation and recrystallization phases to form high-quality single crystals. This phase transition approach enables the transformation from simple solution processing to precise crystal growth, resolving the contradiction between fabrication simplicity and crystal quality.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent systematically varies critical parameters including solvent composition (DMF/DMSO ratios), annealing temperature (100-150°C), and processing time to optimize crystal growth. By precisely controlling these parameters, the method achieves superior crystal quality while maintaining the simplicity of solution-based fabrication, thus resolving the technical contradiction.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If demanding growth conditions (high temperature, high vacuum, core/shell structures) are used to improve semiconductor nanowire quality, then crystal quality improves, but the device complexity and manufacturing difficulty increase significantly

Engineering Contradiction:
Improvenanowire crystal qualityVSAvoidgrowth process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the need for complex core/shell structures and high-vacuum equipment by using a simple solution-based growth method. The approach takes out the unnecessary complexity while retaining the essential function of producing high-quality nanowires, thereby resolving the contradiction between crystal quality and device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces complex mechanical vacuum systems and high-temperature furnaces with a simple solution chemistry approach. By substituting mechanical/thermal processing with chemical solution growth, the method achieves high nanowire quality without the associated device complexity, resolving the technical contradiction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If polycrystalline perovskite films are used in optoelectronic devices, then the fabrication is simple, but the carrier lifetime is short and lasing thresholds are high

Engineering Contradiction:
Improvefabrication simplicityVSAvoidcarrier lifetime
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent performs preliminary crystal growth optimization before device fabrication by systematically preparing perovskite crystals with controlled morphology and size. This preliminary action ensures that the starting material has optimal properties for long carrier lifetime, allowing simple fabrication to yield high-reliability devices, thus resolving the contradiction.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses composite solvent systems (combining DMF and DMSO) to grow perovskite crystals, leveraging the complementary properties of each solvent. This composite approach enables precise control over crystal growth, producing materials with extended carrier lifetime while maintaining fabrication simplicity, thereby resolving the technical contradiction.

Inventive Principle:
Principle #40Composite materials

4Ease of manufacture

If 2D layered perovskite structures are prepared by conventional methods, then the fabrication process is straightforward, but the crystal quality is poor limiting device performance

Engineering Contradiction:
Improvefabrication straightforwardnessVSAvoidcrystal quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent controls the dimensionality of perovskite growth by adjusting solution composition and processing conditions, enabling the formation of 2D layered structures with superior crystal quality. This dimensional control through solution parameters resolves the contradiction between straightforward fabrication and high crystal quality in 2D perovskites.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces perovskite structures with low defect density, long carrier lifetime, and room temperature photoluminescence with high quantum yield, achieving lasing action at low thresholds and high quality factors, enabling efficient use in optoelectronic devices.

Implementation Method 1

immersing a film of a metal precursor compound on a surface of a substrate, the metal precursor compound comprising a metal ion B, in a solution comprising a cation precursor compound, the cation precursor compound comprising a cation ion A and an anion X, at a concentration of the cation precursor compound, a growth time, and a growth temperature sufficient to dissolve the film to release the metal ion B to form a complex with the anion X

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 2

sufficient to induce recrystallization of the complex with the cation ion A to form a plurality of single-crystal perovskite structures composed of A, B and X

Methodology Applied
Scientific EffectRecrystallization: Crystallisation

Data Source

PatentUS10077507B2Solution growth of single-crystal perovskite structures
Publication Date: 2018.09.18 WISCONSIN ALUMNI RES FOUND
  • US10077507B2 patent drawing
  • US10077507B2 patent drawing
  • US10077507B2 patent drawing

AI summary

A method for growing single-crystal perovskite structures comprises immersing a film of a metal precursor compound on a surface of a substrate, the metal precursor compound comprising a metal ion B, in a solution comprising a cation precursor compound, the cation precursor compound comprising a cation ion A and an anion X, at a concentration of the cation precursor compound, a growth time, and a growth temperature sufficient to dissolve the film to release the metal ion B to form a complex with the anion X and sufficient to induce recrystallization of the complex with the cation ion A to form a plurality of single-crystal perovskite structures composed of A, B and X. The single-crystal perovskite structures, devices incorporating the same, and methods of using the devices are also provided.