Perovskite Tandem Solar Cell Layout for Efficient Two-Terminal Stacking

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Solution Overview

Problem

Perovskite tandem solar cells face challenges in achieving high photoelectric conversion efficiency while maintaining industrial productivity due to limitations in stacking top and bottom cells with different structures, such as n-i-p and p-i-n configurations, which require specific materials and processing conditions that are not easily compatible.

Innovation Solution

A perovskite tandem solar cell design featuring a top cell with an n-i-p structure and a bottom cell with a p-i-n structure, where the first photoelectric conversion layer includes a perovskite compound with a larger bandgap than the second, allowing for efficient light absorption and conversion without compromising industrial productivity, and the cells are connected in a two-terminal structure to optimize electrical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If multiple solar cells with different structures (n-i-p and p-i-n configurations) are stacked to form a perovskite tandem solar cell, then photoelectric conversion efficiency is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvephotoelectric conversion efficiencyVSAvoidstructural complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The solar cell is divided into multiple independent photoelectric conversion layers, each with a specific structure (n-i-p or p-i-n configuration), allowing each layer to be optimized for different wavelength ranges while maintaining overall system efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines different perovskite compound structures (n-i-p and p-i-n configurations) into a single tandem device, creating a composite photoelectric conversion system that leverages the advantages of each configuration to achieve higher overall efficiency

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If multiple solar cells with different structures are stacked, then photoelectric conversion efficiency is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvephotoelectric conversion efficiencyVSAvoidmanufacturing compatibility
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent designs the tandem solar cell structure to use common materials and processing conditions across different layers, allowing a single manufacturing process to produce multiple photoelectric conversion layers with different configurations, thereby improving ease of manufacture

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If multiple solar cells with different structures are stacked, then photoelectric conversion efficiency is improved, but productivity decreases

Engineering Contradiction:
Improvephotoelectric conversion efficiencyVSAvoidindustrial productivity
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent merges the fabrication processes of multiple solar cells into a single integrated manufacturing step, where different photoelectric conversion layers are formed simultaneously or in sequence within the same production line, thereby maintaining industrial productivity while achieving high efficiency

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves high photoelectric conversion efficiency by optimizing light absorption across a broad spectrum and simplifies industrial production by using a two-terminal structure that reduces complexity and enhances compatibility between layers, thereby improving overall solar cell performance.

Implementation Method 1

Perovskite solar cells use, as a photoelectric conversion material, a perovskite compound... a perovskite compound represented by a chemical formula of CH3NH3PbI3... used as a photoelectric conversion material

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS20240404763A1Methods for manufacturing a solar cell
Publication Date: 2024.12.05 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240404763A1 patent drawing
  • US20240404763A1 patent drawing
  • US20240404763A1 patent drawing

AI summary

Methods for manufacturing a solar cell that includes a first substrate, a first electrode layer, a first electron transport layer, a first photoelectric conversion layer, a first hole transport layer, a second electrode layer, a third electrode layer, a second electron transport layer, a second photoelectric conversion layer, a second hole transport layer, a fourth electrode layer, and a second substrate that are disposed in the order stated. The first photoelectric conversion layer includes a first perovskite compound, and the second photoelectric conversion layer includes a second perovskite compound. The first perovskite compound has a bandgap greater than a bandgap of the second perovskite compound.