Enzyme Complex for PET Decomposition via Dockerin-Cohesin Binding

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Solution Overview

Problem

Polyethylene terephthalate (PET) plastics are difficult to decompose naturally and existing physical treatment methods emit secondary environmental pollutants, necessitating a biological decomposition method that effectively breaks down PET into reusable monomers.

Innovation Solution

A recombinant enzyme complex is developed by fusing PETase and lipase with a dockerin module to a mini-scaffolding protein containing a cohesin and carbohydrate binding module, enhancing the decomposition efficiency of PET through dockerin-cohesin binding, forming a stable enzyme complex that synergistically decomposes PET into terephthalic acid and ethylene glycol.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If physical treatment method (high temperature and high pressure) is used to decompose PET, then decomposition effectiveness is improved, but secondary environmental pollutants are emitted

Engineering Contradiction:
Improvedecomposition effectivenessVSAvoidsecondary environmental pollutants
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the physical treatment method (mechanical/thermal system) with a biological treatment method using enzyme complexes. Specifically, it employs a multi-enzyme complex containing PETase, lipase, and cutinase that works at ambient temperatures and pressures, substituting the high-temperature high-pressure mechanical system with a biochemical system that decomposes PET into monomers without emitting secondary pollutants

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters from high temperature and high pressure to ambient temperature and pressure. The enzyme complex functions optimally at mild conditions, fundamentally altering the physical parameters of the decomposition process to eliminate harmful emissions while maintaining decomposition effectiveness

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If biological treatment method using single enzyme is used to decompose PET, then environmental safety is improved, but decomposition efficiency is insufficient

Engineering Contradiction:
Improveenvironmental safetyVSAvoiddecomposition efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent merges multiple enzymes (PETase, lipase, and cutinase) into a single enzyme complex structure. This combination allows the system to maintain environmental safety while significantly improving decomposition efficiency through synergistic effects. The complex structure enables coordinated action of different enzymatic functions on the PET substrate

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a composite enzyme system by combining different enzymatic components with complementary functions. The composite structure includes PETase for initial PET hydrolysis, lipase for further degradation, and cutinase for complete breakdown, forming a multi-functional composite that enhances overall decomposition efficiency while remaining environmentally safe

Inventive Principle:
Principle #40Composite materials

3Productivity

If enzyme complex with multiple enzymes is used to decompose PET, then decomposition efficiency is improved, but system complexity increases

Engineering Contradiction:
Improvedecomposition efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent organizes the multiple enzymes within a nested complex structure where a scaffolding protein provides a framework that houses and positions the individual enzymatic components. This nested arrangement allows the system to achieve high decomposition efficiency through multiple enzymes while managing complexity through a structured, hierarchical organization where the scaffolding protein integrates all components into a coordinated unit

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The enzyme complex efficiently decomposes PET, offering a cost-effective and environmentally safe solution for PET recycling, producing reusable chemical precursors and improving accessibility to the substrate, thus addressing the challenges of PET decomposition and pollution from traditional methods.

Implementation Method 1

a fusion protein 1 to which PETase and a dockerin module bind; and a fusion protein 2 to which lipase and a dockerin module bind; are linked to a mini-scaffolding protein including a cohesin module and a carbohydrate binding module by dockerin-cohesin binding

Methodology Applied
Scientific EffectDockerin-cohesin binding:

Implementation Method 2

The decomposition process of polyethylene terephthalate (PET) is performed by converting the PET to bis(2-hydroxyethyl) terephthalate (BHET) and mono(2-hydroxyethyl) terephthalate (MHET) to be converted to terephthalate (TPA) and ethylene glycol (EG) as monomers

Methodology Applied
Scientific EffectEnzymatic hydrolysis: Hydrolysis

Implementation Method 3

has a carbohydrate binding module (hereinafter, simply abbreviated as 'CBM') in the scaffolding protein to improve the efficiency of enzymes forming the complex

Methodology Applied
Scientific EffectCarbohydrate binding:

Data Source

PatentUS11981939B2Enzyme complex for decomposing polyethylene terephthalate and manufacturing method thereof
Publication Date: 2024.05.14 KOREA UNIV RES & BUSINESS FOUND
  • US11981939B2 patent drawing
  • US11981939B2 patent drawing
  • US11981939B2 patent drawing

AI summary

Provided are an enzyme complex for decomposing polyethylene terephthalate (PET), a method for decomposing waste plastic using the enzyme complex, and a manufacturing method of the enzyme complex. According to the present disclosure, since the enzyme complex is a complex form of Ideonella sakaiensis-derived PETase and Candida Antarctica-derived lipase (CALB) by dockerin-cohesin binding and is simultaneously applicable to a substrate to be decomposed, it is possible to exhibit a synergistic effect on the decomposition of polyethylene terephthalate. In addition, it is possible to provide a stable enzyme complex of decomposing polyethylene terephthalate by providing a mini-scaffolding protein obtained by miniaturizing cellulosome as a scaffolding protein. In particular, the mini-scaffolding protein includes an A-type CBM3 module as a carbohydrate binding module to increase the accessibility to polyethylene terephthalate, a substrate to be decomposed, and to have quickly and efficiently polyethylene terephthalate decomposition activity.