Phase Change Heat Capacitor for Capillary Aerosol Generators
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Solution Overview
Problem
Existing capillary aerosol generators require a continuous energy source to maintain aerosol generation, limiting their use in portable or remote applications where access to a large energy source is not available.
Innovation Solution
Incorporating a phase change material as a heat capacitor within the capillary aerosol generator, which absorbs energy during heating and releases it to volatilize liquid material, allowing for extended aerosol generation without a continuous energy input, using a small energy source for supplemental heating.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Duration of action of moving object
If a continuous energy source is used to maintain aerosol generation, then aerosol output is sustained, but the device requires access to a large energy source which limits portability
Solution Approach 1:
The patent applies preliminary action by pre-heating a thermal mass (such as a metal block or phase change material) to a high temperature before aerosol generation is needed. This stored thermal energy then sustains aerosol production without requiring continuous external heating, enabling portable operation. The thermal mass is charged with energy in advance and subsequently provides sustained heat to the capillary tube during aerosol generation.
Solution Approach 2:
The patent utilizes phase change materials that undergo parameter changes (phase transitions) at specific temperatures. These materials absorb and release large amounts of latent heat during phase transitions, providing sustained thermal energy for aerosol generation. The phase change temperature is selected to match the volatilization temperature of the liquid material, ensuring efficient heat transfer and prolonged aerosol output without continuous energy input.
2Ease of operation
If heating power is reduced for portable applications, then device portability is improved, but aerosol generation capability is insufficient
Solution Approach 1:
The patent applies local quality by concentrating thermal energy storage in a specific location (the thermal mass positioned around or near the capillary tube). This localized thermal reservoir provides intense heating exactly where needed (at the capillary tube) while the rest of the device remains lightweight and portable. The heating wire wrapped around the thermal mass creates a focused thermal zone that maximizes aerosol generation efficiency without requiring system-wide high power.
Solution Approach 2:
The patent employs composite material systems combining a thermal mass material (such as phase change materials or high-specific-heat metals) with a capillary tube and liquid reservoir. This composite structure integrates thermal energy storage, heat transfer, and aerosol generation functions into a unified portable device. The phase change material component provides high energy density while maintaining a compact form factor, enabling both portability and sustained aerosol production.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables the capillary aerosol generator to operate remotely from a large energy source, providing a sustained aerosol output for several minutes using stored heat, with the phase change material efficiently transferring heat to vaporize liquid material and form aerosols.
Implementation Method 1
a heat capacitor comprising a phase change material that changes phases at a temperature approximately equal to a temperature sufficient to volatilize liquid material
Implementation Method 2
the phase change material supplies sufficient heat to the liquid material, via the capillary passage, to volatilize liquid material
Implementation Method 3
an aerosol is formed by supplying liquid to a tube and heating the tube such that the liquid volatizes and expands out of an open end of the tube
Data Source
Figure 1
AI summary
A heat capacitor for a capillary aerosol generator comprises a phase change material (40) that changes phases at a temperature approximately equal to a temperature sufficient to volatilize liquid material in a capillary passage (10) of the capillary aerosol generator. The phase change material stores heat, which can be used to generate aerosol either continuously or intermittently over a given time. The use of stored heat in the phase change material to generate aerosol over time enables operation of the capillary aerosol generator remote from a large energy source. A capillary aerosol generator and a method for generating aerosol are also disclosed.