Phase Detect Pixel Sensor Layout for Wide-Angle Light Capture

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Solution Overview

Problem

Existing imaging array technologies face challenges in capturing light from large angles without compromising resolution, as current methods either increase pixel size at the cost of resolution or suffer from leakage current and crosstalk issues with light pipes.

Innovation Solution

A pixel sensor array design featuring tapered light pipes with reflective lining and a filler material transparent to visible light, along with FPPD pixels created by metal layers, allows for efficient light capture from large angles while maintaining high resolution by aligning apertures with inner reflective walls and microlenses to direct light effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If pixel sensors are increased in size to capture light from large angles, then light acceptance angle is improved, but resolution deteriorates

Engineering Contradiction:
Improvelight acceptance angleVSAvoidresolution
Core Design Contradiction:
Illumination intensityVSMeasurement precision

Solution Approach 1:

The patent divides the pixel sensor structure into multiple functional segments: microlenses for light collection, tapered light pipes for light guidance, reflective linings for light redirection, and aperture structures for angular selection. This segmentation allows each component to optimize its function, enabling large angle acceptance without increasing overall pixel size, thus maintaining resolution while improving light acceptance from oblique angles

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces vertical dimensionality through tapered light pipes that extend from the surface into the substrate. By utilizing the depth dimension rather than increasing lateral pixel size, the structure captures light from large angles while maintaining the same planar footprint, thereby preserving resolution while enhancing angular acceptance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If light pipes are used to capture light from large angles, then light acceptance angle is improved, but leakage current and crosstalk increase

Engineering Contradiction:
Improvelight acceptance angleVSAvoidleakage current and crosstalk
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces reflective linings as intermediary surfaces within the light pipe structure. These reflective surfaces redirect oblique light rays back toward the pixel aperture, preventing light from escaping laterally and causing crosstalk. The reflective intermediary ensures that light from large angles is properly guided to the intended pixel sensor, reducing both leakage current and inter-pixel crosstalk

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts potentially harmful oblique light rays that would normally cause crosstalk or leakage into beneficial signals by using reflective linings to redirect them back toward the pixel aperture. What would be harmful (light escaping at large angles) is converted into useful light that reaches the intended sensor, thereby reducing leakage current and crosstalk while maintaining large angle acceptance

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If opaque silicide layers are deposited to shadow selected portions of FPPD pixels, then phase detection functionality is achieved, but leakage current increases significantly

Engineering Contradiction:
Improvephase detection functionalityVSAvoidleakage current
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the optical parameters of the light pipe structure by introducing reflective linings with high reflectivity in the visible spectrum. This parameter change allows the structure to achieve phase detection functionality through controlled light redirection rather than opaque blocking, thereby maintaining functionality while significantly reducing leakage current compared to silicide layer approaches

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances light acceptance angles without the drawbacks of previous solutions, maintaining high resolution and minimizing crosstalk, thus improving the performance of imaging arrays in capturing light at increased angles.

Implementation Method 1

relying upon total internal reflection (TIR)

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

Microlenses 16a and 16b are formed, respectively, over pixel sensors 10a and 10b

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP3633728B1Focal plane phase detecting pixel sensors
Publication Date: 2024.11.06 SIGMA CORP
  • EP3633728B1 patent drawingFigure 1A~1B
  • EP3633728B1 patent drawingFigure 2
  • EP3633728B1 patent drawingFigure 3A~3C

AI summary

A focal plane phase detect pixel sensor is formed on a substrate and includes a surface pixel sensor formed in a pixel sensor area at a surface of the substrate. The surface pixel sensor has a sensing area occupying no more than an adjacent pair of quadrants centered in the pixel sensor area. A microlens is disposed over the surface pixel sensor.