Phosphorus Additive Polymer Electrolyte for Fuel Cell Stability

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Solution Overview

Problem

Current polymer electrolyte compositions for fuel cells suffer from insufficient chemical stability, durability, and proton conductivity, particularly under low-humidification conditions, due to the hydrophilicity of antioxidants and ion cross-linking issues caused by cerium and manganese ions.

Innovation Solution

A polymer electrolyte composition incorporating a phosphorus-containing additive, such as a phosphine or phosphinite compound, which enhances chemical stability and durability by resisting hydrolysis and maintaining effectiveness in strong acidic environments, while also improving mechanical strength and proton conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If conventional antioxidants are added to polymer electrolyte composition, then durability is improved, but chemical stability deteriorates due to hydrolysis under strong acidic conditions

Engineering Contradiction:
ImprovedurabilityVSAvoidchemical stability
Core Design Contradiction:
Duration of action of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical parameters of the antioxidant by selecting specific compounds (phosphite esters with particular molecular structures, phenolic compounds with specific substituents) that maintain stability in strong acidic conditions while retaining antioxidant activity. This resolves the contradiction by finding antioxidants whose molecular parameters allow them to resist hydrolysis.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite polymer electrolyte composition by combining the polymer electrolyte base material with specifically selected antioxidant compounds. This composite approach allows the system to benefit from both the proton conductivity of the polymer electrolyte and the chemical stability of the carefully chosen antioxidants that resist hydrolysis in acidic environments.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If polymer electrolyte membrane is used under high temperature conditions, then energy efficiency is improved, but mechanical strength deteriorates due to low softening point

Engineering Contradiction:
Improveenergy efficiencyVSAvoidmechanical strength
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

The patent modifies the thermal parameters of the polymer electrolyte system by adding antioxidants that stabilize the polymer structure at elevated temperatures. These antioxidants prevent thermal degradation and maintain mechanical strength, enabling the membrane to operate efficiently at high temperatures without losing structural integrity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The antioxidants are added in advance to the polymer electrolyte composition to provide protective cushioning against thermal degradation. This preventive approach allows the membrane to withstand high temperature operation by resisting oxidative damage before it can compromise mechanical strength.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Adaptability or versatility

If polymer electrolyte membrane undergoes repeated swelling-drying cycles, then adaptability is improved, but physical durability deteriorates due to loss of mechanical strength

Engineering Contradiction:
ImproveadaptabilityVSAvoidphysical durability
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of stationary object

Solution Approach 1:

The antioxidants are incorporated beforehand into the polymer electrolyte composition to provide protective cushioning during repeated swelling-drying cycles. This preventive protection reduces oxidative damage that would otherwise accumulate during cyclic operation, maintaining physical durability while allowing the membrane to adapt to humidity changes.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent selects antioxidants with specific molecular parameters that provide flexibility and stability during cyclic swelling and drying. These compounds maintain their protective function across a range of humidity conditions, allowing the membrane to adapt to environmental changes without losing mechanical integrity.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If Nafion polymer is used for polymer electrolyte membrane, then proton conductivity is improved, but cost deteriorates due to expensive multistage synthesis

Engineering Contradiction:
Improveproton conductivityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs alternative polymer electrolyte materials that can be manufactured more economically than Nafion, using simpler synthesis routes. While these alternative materials may have shorter operational lifetimes, the addition of antioxidants extends their service life, providing a cost-effective solution that maintains acceptable proton conductivity without requiring expensive multistage synthesis.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent creates composite polymer electrolyte compositions using alternative base polymers combined with specifically selected antioxidants. This composite approach allows the use of more cost-effective polymer materials while the antioxidant addition enhances durability, providing an economical alternative to expensive Nafion membranes with comparable performance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves excellent chemical stability, mechanical strength, and proton conductivity under low-humidification conditions, preventing additive elution and maintaining performance in strong oxidizing atmospheres, thus addressing the limitations of prior art.

Implementation Method 1

enhances chemical stability and durability by resisting hydrolysis and maintaining effectiveness in strong acidic environments

Methodology Applied
Scientific EffectHydrolysis resistance: Hydrolysis

Implementation Method 2

achieving excellent proton conductivity under low-humidification conditions

Methodology Applied
Scientific EffectProton conduction: Conduction (electrical)

Implementation Method 3

function as the barrier that prevents direct reaction between fuel and oxygen

Methodology Applied
Scientific EffectPermeation barrier: Permeation

Data Source

PatentEP2796511B1Polymer electrolyte composition, and polymer electrolyte membrane, membrane electrode assembly and solid polymer fuel cell each using same
Publication Date: 2020.03.04 TORAY INDUSTRIES INC
  • EP2796511B1 patent drawing
  • EP2796511B1 patent drawing
  • EP2796511B1 patent drawing

AI summary

Provided are: a practically excellent polymer electrolyte composition having excellent chemical stability of being resistant to strong oxidizing atmosphere during operation of fuel cell, and achieving excellent proton conductivity under low-humidification conditions, excellent mechanical strength and physical durability; a polymer electrolyte membrane, a membrane electrode assembly, and a polymer electrolyte fuel cell each using the same. The polymer electrolyte composition of the present invention comprises at least an ionic group-containing polymer (A) and a phosphorus-containing additive (B), the phosphorus-containing additive (B) being at least one of a phosphine compound and a phosphinite compound. The polymer electrolyte membrane, the membrane electrode assembly, and the polymer electrolyte fuel cell of the present invention are structured by the polymer electrolyte composition.