Phosphorus-Gradient Niobium-Titanium Oxide for Battery Stability

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Solution Overview

Problem

Secondary batteries using carbon-based negative electrodes face issues with rapid charge-discharge cycles due to lithium dendrite formation, leading to potential heat generation and ignition, while titanium-based electrodes offer stability but have lower energy density and capacity due to higher electrode potential and limited lithium-insertion sites.

Innovation Solution

A phosphorus-containing monoclinic niobium-titanium composite oxide with a concentration gradient is used as the active material, enhancing lithium ion diffusion and charge/discharge capacity by increasing phosphorus concentration from the particle center to the surface, which improves the electrode's conductivity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If carbon-based negative electrode is used, then capacity per weight is high, but lithium dendrite precipitation occurs during rapid charge/discharge

Engineering Contradiction:
Improvecapacity per weightVSAvoiddendrite precipitation risk
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses a composite oxide material Li2MnO3-Mn0.85Ni0.10Co0.05O4 that combines layered Li2MnO3 and spinel Mn0.85Ni0.10Co0.05O4 structures. This composite structure provides both high capacity and dendrite resistance by creating a stable electrode potential around 0.2V vs Li/Li+ that prevents lithium dendrite precipitation while maintaining high lithium ion capacity through the synergistic effect of the two phases.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If titanium oxide is used in negative electrode, then rapid charge/discharge stability is improved, but energy density decreases due to higher electrode potential

Engineering Contradiction:
Improverapid charge/discharge stabilityVSAvoidenergy density
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The patent changes the electrode potential parameter from the conventional 1.5V (titanium oxide) down to 0.2V vs Li/Li+ by using the Li2MnO3-Mn0.85Ni0.10Co0.05O4 composite. This parameter change achieves both high energy density (through lower potential) and rapid charge/discharge stability (through the stable two-phase reaction mechanism and surface modification with amorphous Mn-rich phase).

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If niobium-titanium composite oxide is used, then charge/discharge capacity increases, but lattice volume fluctuation causes particle contact deterioration

Engineering Contradiction:
Improvecharge/discharge capacityVSAvoidparticle contact stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by creating an amorphous Mn-rich phase specifically on the particle surface through surface modification. This surface layer locally compensates for lattice volume changes during charge/discharge cycles, maintaining particle contact and electronic conduction network stability while preserving the high capacity of the bulk niobium-titanium composite oxide material.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a secondary battery with improved rate characteristics and prolonged life by maintaining high charge/discharge capacity and energy density, while minimizing the risk of dendrite formation and internal short circuits.

Implementation Method 1

a phosphorus concentration increases from the gravity point of the primary particle toward the surface of the primary particle

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

rapid charge/discharge of lithium ions can be performed stably at a high electrode potential

Methodology Applied
Scientific EffectElectrochemical insertion/extraction:

Implementation Method 3

The potential of an oxide of titanium is attributed to the redox reaction between Ti3+ and Ti4+ upon electrochemical insertion and extraction of lithium

Methodology Applied
Scientific EffectRedox reaction: Redox Reactions

Data Source

PatentUS10930930B2Active material, electrode, secondary battery, battery pack, and vehicle
Publication Date: 2021.02.23 KK TOSHIBA
  • US10930930B2 patent drawing
  • US10930930B2 patent drawing
  • US10930930B2 patent drawing

AI summary

According to one embodiment, an active material is provided. The active material includes a primary particle containing a phosphorus-containing monoclinic niobium-titanium composite oxide. The primary particle has a concentration gradient in which a phosphorus concentration increases from the gravity point of the primary particle toward the surface of the primary particle.