Photodiode Lens Array Layout for Low-Light Cross-Talk Reduction

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Solution Overview

Problem

Current semiconductor arrangements face inefficiencies in radiation detection and image resolution due to limited radiation absorption and cross-talk between components, particularly in low-light environments.

Innovation Solution

Incorporating a lens array with high absorption (HA) structures and deep trench isolation (DTI) features in the dielectric layers, which enhance radiation absorption and directivity, and prevent cross-talk between components, thereby increasing quantum efficiency and modulation transfer function.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional semiconductor arrangements are used, then device complexity is low, but radiation detection efficiency is insufficient

Engineering Contradiction:
Improveradiation detection efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The semiconductor arrangement is divided into multiple segments including a substrate, multiple dielectric layers with different properties (first dielectric layer, second dielectric layer), metal layers, and lens structures. Each segment performs a specific function: the substrate provides mechanical support, dielectric layers provide electrical isolation and radiation absorption, metal layers provide electrical connections, and lenses focus radiation. This segmentation allows optimization of each component for its specific function, improving overall radiation detection efficiency while maintaining manageable device complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Dielectric layers are introduced as intermediary structures between the substrate and the radiation detection components. These dielectric layers serve multiple functions: they provide electrical isolation, absorb stray radiation to reduce cross-talk, and support lens structures. The first dielectric layer with higher absorption coefficient and the second dielectric layer with lower absorption coefficient work together as intermediary elements to optimize radiation detection efficiency without requiring direct contact between all components, thereby managing device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If dielectric layers with high absorption are used, then radiation absorption is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveradiation absorptionVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Different dielectric layers are used in different locations within the semiconductor arrangement to optimize radiation absorption locally. The first dielectric layer, positioned closer to the radiation source and having a higher absorption coefficient, absorbs stray radiation effectively. The second dielectric layer, positioned further away and having a lower absorption coefficient, provides sufficient isolation while being easier to manufacture. This local quality differentiation optimizes radiation absorption efficiency while managing manufacturing complexity by using simpler materials in less critical positions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The semiconductor arrangement employs composite dielectric structures combining materials with different absorption coefficients. The first dielectric layer uses materials with higher absorption coefficients (such as silicon nitride or silicon oxide) to maximize radiation absorption, while the second dielectric layer uses materials with lower absorption coefficients. This composite approach allows the system to achieve high radiation absorption efficiency in critical areas while using easier-to-manufacture materials in non-critical areas, thereby balancing radiation absorption performance with manufacturing complexity.

Inventive Principle:
Principle #40Composite materials

3Measurement precision

If lens array structures are added, then radiation directivity is improved, but device complexity increases

Engineering Contradiction:
Improveimage resolutionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The lens structures are merged with the dielectric layers to form an integrated assembly. The lenses are formed within or on the dielectric layers, combining the optical function of the lenses with the electrical isolation and radiation absorption functions of the dielectric layers. This merging reduces the need for separate components and simplifies the overall device structure, improving image resolution through enhanced radiation directivity while minimizing the increase in device complexity that would result from adding separate lens components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The dielectric layers serve multiple functions: they provide electrical isolation between metal layers, absorb stray radiation to reduce cross-talk, and support lens structures for focusing radiation. By making the dielectric layers multi-functional, the invention avoids the need for additional separate components for each function, thereby improving image resolution through enhanced radiation directivity while minimizing the increase in device complexity that would result from adding dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If deep trench isolation features are implemented, then cross-talk prevention is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecross-talk preventionVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The deep trench isolation features are formed during the preliminary stages of semiconductor manufacturing, before the final device assembly. The trenches are etched into the substrate and filled with dielectric material early in the process, establishing the isolation structure that prevents cross-talk between adjacent devices. By performing this isolation action preliminarily, the invention achieves effective cross-talk prevention while minimizing the increase in manufacturing complexity, as the isolation structure is integrated into the base fabrication process rather than requiring additional complex steps later.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The semiconductor arrangement achieves improved radiation detection efficiency, reduced power consumption, and enhanced image resolution in low-light conditions by increasing the amount of radiation absorbed and directing it effectively to photodiodes, while minimizing cross-talk between components.

Implementation Method 1

A first plurality of lenses of the lens array overlies the first component. Each lens of the first plurality of lenses at least one of refracts radiation, directs the radiation towards the first component

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

Incorporating a lens array with high absorption (HA) structures and deep trench isolation (DTI) features in the dielectric layers, which enhance radiation absorption and directivity

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS20240379705A1Semiconductor arrangement and method of making
Publication Date: 2024.11.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240379705A1 patent drawing
  • US20240379705A1 patent drawing
  • US20240379705A1 patent drawing

AI summary

A semiconductor arrangement is provided. The semiconductor arrangement includes a first photodiode in a substrate. The semiconductor arrangement includes a lens array over the substrate. A first plurality of lenses of the lens array overlies the first photodiode. Radiation incident upon the first plurality of lenses is directed by the first plurality of lenses to the first photodiode.