Photonic Neural Net PIC Bonding for Optical-Electrical Signal Processing

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Solution Overview

Problem

Existing technologies face challenges in integrating optical and electrical components efficiently for signal transmission and processing, particularly in devices that require both long-range optical and short-range electrical signal conversion and processing.

Innovation Solution

The development of a photonic integrated circuit (PIC) using silicon-on-insulator substrates with optical components and metallization layers for electrical connections, incorporating photonic neural networks and convolution modules for high-speed optical signal modulation and processing, utilizing various manufacturing processes such as photolithography and deposition to form optical waveguides, modulators, and heaters for refractive index adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If optical and electrical components are integrated in separate packages, then each component can be optimized independently, but the overall device size increases and signal conversion efficiency decreases

Engineering Contradiction:
Improvesignal processing efficiencyVSAvoidpackage integration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges optical components (photonic die) and electrical components (electronic die) into a single integrated package, enabling direct optical-to-electrical signal conversion without external interfacing. This integration improves signal processing efficiency by eliminating intermediate conversion steps while managing the complexity through standardized bonding processes and shared substrate structures.

Inventive Principle:
Principle #5Merging (Combining)

2Length of moving object

If optical fiber is used for long-range transmission, then signal transmission distance increases, but conversion to electrical signals for short-range processing adds device complexity

Engineering Contradiction:
Improvesignal transmission rangeVSAvoidoptical-electrical conversion structure
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The integrated package serves multiple functions: it handles both long-range optical signal reception via fiber coupling and short-range electrical signal processing through integrated electronic circuits. The photonic die and electronic die are designed to work together as a universal interface that manages both transmission ranges within a single device, reducing the need for separate conversion components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If multiple separate devices are used for optical signal conversion and processing, then each device can be simpler in design, but the overall system size and interconnection requirements increase

Engineering Contradiction:
Improveindividual component fabricationVSAvoidtotal device area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent employs a nested structure where the electronic die is bonded to the photonic die, with both components mounted on a common substrate. This nesting approach allows each component to maintain its optimized design for ease of manufacture while the integrated package minimizes the total footprint by eliminating the need for separate mounting areas and interconnection structures that would be required for discrete devices.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient integration of optical and electrical components for high-speed signal processing and modulation, facilitating advanced computational operations like convolutional computations in memory architectures.

Implementation Method 1

The convolution module comprises a phase modulator based on a PN junction

Methodology Applied
Scientific EffectPN junction modulation: Electro-Optic Effects

Implementation Method 2

utilizing various manufacturing processes such as photolithography and deposition to form optical waveguides, modulators, and heaters for refractive index adjustment

Methodology Applied
Scientific EffectThermal refractive index adjustment: Thermal Expansion

Implementation Method 3

forming a photonic integrated circuit, the photonic integrated circuit comprising a photonic neural network

Methodology Applied
Scientific EffectOptical waveguide transmission: Waveguide (optics)

Data Source

PatentUS20250355204A1Optical devices and methods of manufacture
Publication Date: 2025.11.20 TAIWAN SEMICONDUCTION CO LTD
  • US20250355204A1 patent drawing
  • US20250355204A1 patent drawing
  • US20250355204A1 patent drawing

AI summary

Optical devices and methods of manufacture are presented in which a photonic neural net with convolution units is formed within a photonic integrated circuit. The photonic integrated circuit is bonded to a first semiconductor device such as a memory device and is electrically connected to a second semiconductor device such as a system-on-chip device.