Photosensitive Resin Connection Lines for Narrow Frame Displays

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Solution Overview

Problem

Existing display devices face challenges in integrating touch sensing functionality with liquid crystal display panels while maintaining manufacturing cost efficiency and frame design flexibility.

Innovation Solution

A display device configuration featuring a first and second substrate with overlapping and non-overlapping areas, utilizing a photosensitive resin-based connection line to electrically connect conductive layers, which allows for reduced manufacturing costs and narrower frame designs by eliminating the need for additional circuit boards on the second substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If additional circuit boards are mounted on the second substrate to ensure electrical connectivity, then reliable electrical connection is achieved, but manufacturing cost increases and frame width increases

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts the circuit board component from the system by establishing direct electrical connection between substrates through connection lines formed on the substrate surfaces, eliminating the need for separate circuit boards and thereby reducing manufacturing cost and frame width while maintaining electrical connectivity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the electrical connection function into the substrate structure itself by forming connection lines directly on the substrate surface, combining the substrate and connection pathway into a single integrated structure, which eliminates additional components and reduces overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If additional circuit boards are mounted on the second substrate to ensure electrical connectivity, then reliable electrical connection is achieved, but frame width increases

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidframe width
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent removes the circuit board from the system architecture and replaces it with direct substrate-to-substrate connection lines, extracting the unnecessary intermediate component and thereby reducing the frame width while maintaining electrical connection functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions the electrical connection from a three-dimensional assembly involving separate circuit boards to a two-dimensional planar connection formed directly on the substrate surface, utilizing the substrate surface area for routing connection lines and thereby reducing the vertical and lateral footprint of the device

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If conventional connection methods are used between substrates, then manufacturing process is simple, but electrical connectivity and touch sensing integration are compromised

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidtouch sensing integration capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent implements multi-functionality by using the same substrate structure and connection line formation process to achieve both display functionality and touch sensing integration, allowing the display device to perform multiple functions without requiring separate manufacturing processes or additional components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the display substrate and touch sensing substrate into an integrated structure where connection lines are formed directly on the substrate surface, merging the electrical connection function with the touch sensing function and enabling both functionalities to coexist within a unified manufacturing process

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables cost-effective production and design flexibility by ensuring efficient electrical connectivity between substrates, reducing manufacturing costs and allowing for a narrower frame, while maintaining touch sensing capabilities.

Implementation Method 1

a first connection line opposed to a first side surface of the second insulating substrate to electrically connect the first conductive layer and the second conductive layer. The first connection line is formed of a photosensitive resin containing a conductive material.

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS10503002B2Display device
Publication Date: 2019.12.10 MAGNOLIA WHITE CORP
  • US10503002B2 patent drawing
  • US10503002B2 patent drawing
  • US10503002B2 patent drawing

AI summary

According to one embodiment, a display device includes a first substrate including a first insulating substrate located in a first area and a second area, and a first conductive layer provided in the second area, a second substrate including a second insulating substrate located in the first area, and a second conductive layer, and a first connection line opposed to a first side surface of the second insulating substrate to electrically connect the first conductive layer and the second conductive layer. The first connection line is formed of a photosensitive resin containing a conductive material.