Phytase Enzyme Mutations for Feed Phosphorus Release

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Solution Overview

Problem

Current phytase products for animal feed have limitations in production levels, time, stability at high temperatures, stability at low pH, specific activity, and dosage requirements, leading to inefficiencies and increased costs in providing phosphorus to animals.

Innovation Solution

Development of polypeptides with enhanced phytase activity, thermostability, and thermotolerance, encoded by specific nucleotide sequences, which are expressed in gram-negative bacteria such as Pseudomonas fluorescens, enabling higher yields, faster production, and improved stability across various pH and temperature conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If current phytase products are used for animal feed, then phosphorus can be provided to animals, but production levels are limited and production time is extended

Engineering Contradiction:
Improveproduction levelVSAvoidproduction time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent modifies the amino acid sequence of phytase through site-directed mutagenesis, specifically changing residues in the catalytic domain to enhance enzymatic activity and stability, thereby increasing production efficiency and reducing production time

Inventive Principle:
Principle #35Parameter changes

2Reliability

If current phytase products are used, then phosphorus supplementation is achieved, but stability at high temperatures is insufficient

Engineering Contradiction:
Improvestability at high temperatureVSAvoidenzymatic activity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent introduces specific amino acid substitutions (e.g., T215S, Q216R, N217K) in the catalytic domain to enhance thermostability while preserving or improving enzymatic activity through optimized catalytic mechanism

Inventive Principle:
Principle #35Parameter changes

3Reliability

If current phytase products are used, then phosphorus is supplied to animals, but stability at low pH is poor

Engineering Contradiction:
Improvestability at low pHVSAvoiddosage requirements
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent modifies surface charge distribution through amino acid substitutions (e.g., E225K, D226K) to enhance stability in acidic gastric environment, reducing dosage requirements and improving manufacturability

Inventive Principle:
Principle #35Parameter changes

4Productivity

If current phytase products are used, then phosphorus supplementation is achieved, but specific activity is low requiring higher dosages

Engineering Contradiction:
Improvespecific activityVSAvoiddosage requirements
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent optimizes the catalytic domain through multiple amino acid substitutions to enhance substrate binding affinity and catalytic turnover rate, thereby increasing specific activity and reducing required dosage

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves higher specific activity, increased stability, and reduced dosage needs, leading to more efficient phosphorus release for animal growth and reduced environmental phosphorus contamination.

Implementation Method 1

Phytase is a phosphoric monoester hydrolase enzyme that catalyzes hydrolysis of phytic acid (myo-inositol-hexakisphosphate) to phosphorus and inositol

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS10982199B2Phytase
Publication Date: 2021.04.20 DANSTAR FERMENT AG
  • US10982199B2 patent drawing
  • US10982199B2 patent drawing
  • US10982199B2 patent drawing

AI summary

Polypeptides having phytase activity and polynucleotide sequences encoding the phytases are provided. The gene expresses the phytase at a level of at least 7 g/L to 40 g/L. The phytase have higher specific activity, retain activity at low pH, and retain activity at high temperature. The phytase can be used in a variety of compositions including food, feed, pharmaceuticals, and cleaning.