PIC Thermal Plug Layout for EIC Die Heat Removal

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Solution Overview

Problem

Photonic integrated circuits (PICs) positioned between electronic integrated circuit (EIC) dies and integrated heat spreaders hinder efficient heat removal from the EIC dies, limiting their cooling efficiency.

Innovation Solution

Incorporation of thermal plugs within the PIC die that extend through dielectric layers, providing enhanced thermal conductivity and facilitating heat transfer from the EIC die to the integrated heat spreader.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the PIC die is positioned between the EIC die and the integrated heat spreader, then the PIC die can be integrated with the EIC die in a multi-chip package, but heat removal from the EIC die is limited

Engineering Contradiction:
Improveintegration capabilityVSAvoidheat removal efficiency
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The PIC die is segmented into multiple functional layers, with thermal plugs strategically positioned in specific dielectric layers to create dedicated heat conduction pathways. This segmentation allows the thermal management function to be separated from the photonic functionality, enabling efficient heat removal while maintaining integration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Thermal plugs serve as intermediary structures between the EIC die and the integrated heat spreader. These plugs act as thermal mediators that facilitate heat transfer through the PIC die, bridging the thermal gap created by the multi-chip package configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If thermal plugs are added to the PIC die, then heat transfer efficiency is improved, but the device structure becomes more complex

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidstructural complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The thermal plugs are merged with the existing dielectric layers and contact pad structures of the PIC die. By combining the thermal management function with existing structural elements, the design achieves enhanced heat transfer without proportionally increasing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The dielectric layers in the PIC die serve dual purposes: providing electrical insulation for photonic operations and serving as a matrix for thermal plug integration for heat management. This multi-functionality reduces the need for separate dedicated thermal management structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The thermal plugs effectively reduce the maximum temperature of the EIC die, improving heat removal efficiency and maintaining the EIC die within specified temperature limits.

Implementation Method 1

The thermal plugs have a higher coefficient of thermal conductivity and transport heat through the dielectric layer more efficiently than the dielectric layer itself

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250110301A1Technologies for thermal plugs in a photonic integrated circuit die
Publication Date: 2025.04.03 INTEL CORP
  • US20250110301A1 patent drawing
  • US20250110301A1 patent drawing
  • US20250110301A1 patent drawing

AI summary

Technologies for thermal plugs in photonic integrated circuit (PIC) dies are disclosed. In an illustrative embodiment, several thermal plugs extend from contact pads in a PIC die, through a dielectric layer, to a waveguide layer. The thermal plugs can carry heat at a higher rate than the surrounding dielectric layer, increasing the heat transfer through the PIC die. The PIC die may be mounted on an electronic integrated circuit (EIC) die in an integrated circuit component. The PIC die can transfer heat from the EIC die, through the PIC die, and to another component such as an integrated heat spreader, lowering the temperature of the EIC die. The thermal plugs can increase the heat transfer through the PIC die.