Piezoelectric Robot Arm Gripper for Confined Space Manipulation

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Solution Overview

Problem

Existing robot systems with complex palette configurations face challenges in simplifying the design while maintaining effective gripping and manipulation of objects, leading to potential interference issues.

Innovation Solution

A robot arm design featuring a distal end unit with a gripping part and supporting parts, utilizing piezoelectric motors for precise pivoting, allowing for orthogonal movement and reduced size, enabling efficient object handling in a smaller workspace.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a complex palette configuration is used to prevent interference between the palette and gripping device, then interference is suppressed, but the device complexity increases

Engineering Contradiction:
Improveinterference between palette and gripping deviceVSAvoidpalette configuration complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the palette from the system by eliminating it entirely. Instead of using a palette to hold and present works, the robot arm directly grasps works from a container. This removes the source of interference between palette and gripping device while simplifying the overall system configuration.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The robot arm's gripping device is designed to perform multiple functions: it can grasp works directly from a container without requiring a separate palette. The gripping device itself becomes the interface for both storage access and manipulation, eliminating the need for additional components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Speed

If traditional motor systems are used for the robot arm, then high speed operation is achieved, but the size and precision for low-speed operations increase

Engineering Contradiction:
Improverobot arm operation speedVSAvoidlow-speed positioning precision
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent changes the operational parameters of the piezoelectric motor to optimize for both speed and precision. By controlling the voltage and frequency applied to the piezoelectric elements, the system can achieve high-speed operation when needed while maintaining precise positioning at low speeds, as the piezoelectric effect allows for fine control of motor movement.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If the robot arm operates in confined spaces, then workspace efficiency is improved, but the range of motion and manipulation capability are reduced

Engineering Contradiction:
Improveworkspace sizeVSAvoidmanipulation capability
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The robot arm employs a nested structure where the distal end unit can be positioned within or near the elbow unit's workspace. This nesting allows the gripper to access confined spaces while the supporting parts provide the necessary range of motion. The overlapping workspaces of different arm segments enable manipulation in tight areas without sacrificing versatility.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design simplifies the robot arm configuration, reduces size, and enhances precision and stability in object manipulation by using piezoelectric motors for low-speed, high-torque operations, facilitating easier object handling in confined spaces.

Implementation Method 1

the first drive unit includes a piezoelectric motor

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11389952B2Robot arm
Publication Date: 2022.07.19 SEIKO EPSON CORP
  • US11389952B2 patent drawing
  • US11389952B2 patent drawing
  • US11389952B2 patent drawing

AI summary

A robot arm includes a distal end unit having a gripping part and a first supporting part that supports the gripping part, a first drive unit that, with an axis along a direction in which the gripping part and the first supporting part are arranged as a first axis, pivots the gripping part about a first pivot axis along the first axis relative to the first supporting part, a second supporting part that supports the first supporting part, and a second drive unit that, with an axis orthogonal to the first axis as a second axis, pivots the distal end unit about a second pivot axis along the second axis relative to the second supporting part, wherein the first drive unit includes a piezoelectric motor, and the second pivot axis crosses the distal end unit.