Piezoelectric Device Using Lanthanum Perovskite Buffer

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Solution Overview

Problem

Existing piezoelectric devices lack optimal piezoelectric characteristics, such as high piezoelectric constants and efficient deformation under voltage, which are essential for high-performance applications like inkjet printers and sensors.

Innovation Solution

A piezoelectric device comprising a substrate with a first conductive layer including a (001) preferentially oriented lanthanum-based layered perovskite compound buffer layer, a piezoelectric layer with a perovskite structure, and a second conductive layer, which enhances the piezoelectric properties by ensuring high orientation and low resistivity, thereby improving deformation and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional piezoelectric layer is used, then the device structure is simple, but the piezoelectric characteristics are insufficient

Engineering Contradiction:
Improvepiezoelectric characteristicsVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The first conductive layer is divided into multiple functional layers: a buffer layer (lanthanum-based layered perovskite compound) and a conductive oxide layer. This segmentation allows each layer to perform its specific function - the buffer layer provides crystal orientation control while the conductive oxide layer ensures electrical conductivity, thereby improving piezoelectric characteristics without creating an overly complex structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite material structure combining lanthanum-based layered perovskite compound (buffer layer) with perovskite-type conductive oxide. This composite approach leverages the advantageous properties of both materials - the layered perovskite provides excellent (001) orientation while the conductive oxide ensures low resistivity, achieving superior piezoelectric characteristics.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the piezoelectric layer is optimized for high piezoelectric constants, then the deformation efficiency improves, but the manufacturing complexity increases

Engineering Contradiction:
Improvedeformation efficiencyVSAvoidmanufacturing process
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent optimizes specific parameters of the buffer layer and conductive oxide layer, including their thicknesses, compositions, and crystal orientations. By carefully controlling these parameters, the device achieves high deformation efficiency while maintaining compatibility with existing manufacturing processes such as sputtering and chemical vapor deposition.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The buffer layer is formed beforehand to establish the (001) crystal orientation before depositing the piezoelectric layer. This preliminary action ensures that the piezoelectric layer inherits the favorable crystal orientation, thereby achieving high deformation efficiency without requiring complex post-processing or specialized manufacturing techniques.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If a (001) preferentially oriented buffer layer is introduced, then the piezoelectric constant increases, but the device structure becomes more complex

Engineering Contradiction:
Improvecrystal orientationVSAvoidconductive layer structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The buffer layer is specifically designed with (001) preferential orientation to provide local crystal orientation control at the interface with the piezoelectric layer. This localized quality improvement ensures high manufacturing precision for the piezoelectric layer's crystal structure without requiring the entire device structure to be overly complex.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The lanthanum-based layered perovskite compound acts as an intermediary buffer layer between the substrate and the piezoelectric layer. It mediates the crystal orientation relationship, enabling the piezoelectric layer to achieve (001) orientation while the buffer layer itself can be formed using relatively simple deposition processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed device exhibits excellent piezoelectric characteristics, enabling high piezoelectric constants and efficient deformation, leading to improved performance in applications like inkjet printers and sensors with increased efficiency and reduced power consumption.

Implementation Method 1

a first conductive layer formed over the substrate, the first conductive layer including at least one buffer layer formed of a (001) preferentially oriented lanthanum-based layered perovskite compound

Methodology Applied
Scientific EffectCrystal orientation:

Implementation Method 2

a piezoelectric layer formed over the first conductive layer and including a piezoelectric having a perovskite structure

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 3

at least one low-resistivity layer formed of a conductive material having a resistivity lower than a resistivity of the conductive oxide

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS7622850B2Piezoelectric device, piezoelectric actuator, piezoelectric pump, inkjet recording head, inkjet printer, surface acoustic wave device, thin-film piezoelectric resonator, frequency filter, oscillator, electronic circuit, and electronic instrument
Publication Date: 2009.11.24 SEIKO EPSON CORP
  • US7622850B2 patent drawing
  • US7622850B2 patent drawing
  • US7622850B2 patent drawing

AI summary

A piezoelectric device includes: a substrate; a first conductive layer formed over the substrate, the first conductive layer including at least one buffer layer formed of a (001) preferentially oriented lanthanum-based layered perovskite compound; a piezoelectric layer formed over the first conductive layer and including a piezoelectric having a perovskite structure; and a second conductive layer electrically connected with the piezoelectric layer.