Piezoelectric MEMS Resonator with Phase Change Material Switches

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Solution Overview

Problem

Current RF systems lack high-performance, reconfigurable components capable of dynamically changing frequencies and bandwidths, leading to inefficiencies in filtering and spectrum coverage, particularly in crowded and rapidly changing spectral environments.

Innovation Solution

A micro-electro-mechanical system (MEMS) resonator integrating piezoelectric and phase change materials, with monolithically integrated switching and reconfiguration functionalities, allowing for dynamic frequency reconfiguration and reduced component count through phase change material switches that change between amorphous and crystalline states with applied heat.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional RF systems use separate filtering and frequency selection components, then system functionality is achieved, but component count and system complexity increase

Engineering Contradiction:
Improvefrequency reconfiguration capabilityVSAvoidcomponent count
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the filtering function and frequency selection function into a single integrated component. The MEMS resonator with phase change material switches performs both functions simultaneously, eliminating the need for separate filters and frequency selectors, thereby reducing component count while maintaining adaptability across multiple frequency bands

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated MEMS resonator component is designed to perform multiple functions: it acts as both a filter and a frequency selector. By using phase change materials that can dynamically alter the resonator's characteristics, a single component achieves what previously required multiple specialized components, reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If traditional RF systems operate in crowded spectral environments, then spectrum coverage is needed, but loss increases due to filtering limitations

Engineering Contradiction:
Improvespectrum coverageVSAvoidinsertion loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent employs dynamic reconfiguration capabilities through phase change material switches that can alter the resonator's operating characteristics in real-time. This dynamic adjustment allows the system to adapt to crowded spectral environments by selecting optimal frequency bands and filtering configurations, thereby maintaining low insertion loss across multiple frequency ranges rather than being fixed at a single operating point

Inventive Principle:
Principle #15Dynamics

3Reliability

If piezoelectric MEMS resonators are used for high Q performance, then filtering performance improves, but reconfigurability is lost

Engineering Contradiction:
Improvequality factorVSAvoiddynamic reconfiguration capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the physical state of phase change material components within the piezoelectric MEMS resonator structure. By applying voltage pulses to switch between amorphous and crystalline states, the resonator's electrical and mechanical parameters are dynamically altered, enabling reconfiguration of operating frequency and filtering characteristics while preserving the high quality factor performance of the piezoelectric material

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If multiple frequency operations are implemented using conventional methods, then spectrum coverage is achieved, but development cost increases

Engineering Contradiction:
Improvemulti-frequency operationVSAvoiddevelopment cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple frequency selection functions into a single integrated MEMS resonator device. Rather than developing and integrating multiple separate resonators or filters for different frequency bands, the single device with phase change material switches provides multi-frequency operation, thereby reducing development complexity and cost while maintaining ease of manufacture through a unified design approach

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-performance, low-loss filters with reduced component count and development costs, allowing for enhanced spectrum coverage and reconfigurable RF systems capable of operating at multiple frequencies and bandwidths.

Implementation Method 1

Different MEMS resonator technologies based on electrostatic or piezoelectric transduction have been investigated

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

application of heat to the phase change material causes the phase change material to change from an amorphous state to a crystalline state or from a crystalline state to an amorphous state

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

Reversible switching behavior can be achieved by applying low voltage pulses of proper duration (direct heating) across the PCM

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10447234B2Piezoelectric MEMS resonator with integrated phase change material switches
Publication Date: 2019.10.15 NORTHEASTERN UNIV (US)
  • US10447234B2 patent drawing
  • US10447234B2 patent drawing
  • US10447234B2 patent drawing

AI summary

A monolithic integration of phase change material (PCM) switches with a MEMS resonator is provided to implement switching and reconfiguration functionalities. MEMS resonator includes a piezoelectric material to control terminal connections to the electrodes. The PCM is operable between an ON state and an OFF state by application of heat, which causes the phase change material to change from an amorphous state to a crystalline state or from a crystalline state to an amorphous state, the amorphous state and the crystalline state each associated with one of the ON state and the OFF state. A method of fabricating the MEMS resonator with phase change material is provided. A reconfigurable filter system using the MEMS resonators is also provided.