Piezoelectric Dynamic Wall Heat Exchange for Compact Systems

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Solution Overview

Problem

Existing dynamic wall heat exchange devices are not suitable for micro high heat flux equipment due to their large volume, which limits their effectiveness in efficiently managing heat in compact systems.

Innovation Solution

A dynamic wall heat exchange device based on piezoelectric excitation, which includes a base support with elastic cantilever arms, inertial mass blocks, and piezoelectric stacks that generate vibrations to extend the fluid's residence time in the heat exchange sleeve, thereby enhancing heat exchange efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a dynamic wall heat exchange device is designed to enhance heat exchange efficiency, then the heat exchange performance is improved, but the device volume becomes large

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoiddevice volume
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent applies piezoelectric excitation to generate mechanical vibrations in the heat exchange sleeve walls. These vibrations create dynamic mixing and elongate the fluid residence time within the heat exchange zone, significantly enhancing heat transfer efficiency without requiring a large device volume. The vibration frequency and amplitude are controlled to optimize heat exchange while maintaining compact dimensions.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent changes the physical state and motion parameters of the heat exchange sleeve walls by applying piezoelectric excitation. This transforms the walls from a static structure to a dynamically vibrating structure, altering the fluid flow patterns and heat transfer coefficients. The parameter changes in wall vibration enable enhanced heat exchange performance in a compact device configuration.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the fluid stays longer in the heat exchange sleeve to improve heat exchange, then heat exchange efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoiddevice structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Instead of using complex mechanical structures to prolong fluid residence time, the patent employs piezoelectric excitation to vibrate the heat exchange sleeve walls. This vibration creates dynamic flow patterns that naturally extend fluid residence time through enhanced mixing and recirculation effects, achieving the desired effect with minimal structural complexity.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent replaces complex mechanical vibration mechanisms with piezoelectric actuators. The piezoelectric stacks directly convert electrical energy to mechanical vibrations of the sleeve walls, eliminating the need for motors, linkages, or other complex mechanical systems while achieving the same heat exchange enhancement effect.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If piezoelectric excitation is used to vibrate the heat exchange sleeve, then heat exchange efficiency is improved, but the device volume increases

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoiddevice volume
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent extracts only the essential piezoelectric excitation function from complex vibration systems. By using piezoelectric stacks that can be integrated directly into the heat exchange sleeve structure, the design eliminates unnecessary mechanical components and reduces the overall device volume while maintaining effective heat exchange performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The piezoelectric stacks are nested within or integrated into the heat exchange sleeve structure itself. This nesting approach allows the vibration generation components to occupy minimal space within the existing device architecture, avoiding volume increase while enabling effective wall vibration for enhanced heat exchange.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves improved heat exchange efficiency by prolonging the fluid's residence time and promoting molecular resonance, while also being compact enough to meet the requirements of micro high heat flux equipment.

Implementation Method 1

a piezoelectric stack is arranged between the elastic cantilever arm and the inertial mass block... External voltages are applied to the piezoelectric stacks to enable the piezoelectric stacks to generate excited vibrations

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The piezoelectric stacks drive the exciting elements to vibrate, the exciting force is transferred by the exciting elements to the corrugated pipe of the main pipe to enable the walls of the corrugated pipes to vibrate

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Implementation Method 3

the heat exchange sleeve is formed by three types of materials with different controllable heat-conducting coefficients from top to bottom

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12342498B2Dynamic wall heat exchange device based on piezoelectric excitation
Publication Date: 2025.06.24 HANGZHOU CITY UNIV
  • US12342498B2 patent drawing
  • US12342498B2 patent drawing
  • US12342498B2 patent drawing

AI summary

Disclosed is a dynamic wall heat exchange device based on piezoelectric excitation, comprising a base support. A sidewall of the base support is provided with a strip-shaped opening, and a low-temperature heat source runner is arranged in the strip-shaped opening. The base support is further provided with a high-temperature heat source runner. The high-temperature heat source runner comprises a main pipe erected on the base support. The main pipe is sleeved with a heat exchange sleeve, and corrugated pipes are connected to the main pipe in series. The low-temperature heat source runner also penetrates through the heat exchange sleeve. The base support is provided with a plurality of elastic cantilever arms, the lower ends of each of the elastic cantilever arms is provided with an inertial mass block, and a piezoelectric stack is arranged between the elastic cantilever arm and the inertial mass block.