Piezoelectric SHM Temperature Compensation Using Adaptive Feedback

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Solution Overview

Problem

Current structural health monitoring (SHM) systems face challenges in accurately detecting anomalies due to environmental factors, particularly temperature variations, which cause nonlinearities in piezoelectric sensor responses, leading to false positives or negatives.

Innovation Solution

An adaptive filter system with an optimization algorithm adjusts the amplitude of the excitation signal for piezoelectric actuators based on environmental conditions, using a Wheatstone bridge resistive temperature sensor and feedback loops to compensate for temperature variations, ensuring accurate anomaly detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If piezoelectric sensors are used for structural health monitoring, then anomaly detection capability is provided, but temperature variations cause nonlinearities in sensor response leading to false positives or negatives

Engineering Contradiction:
Improveanomaly detection accuracyVSAvoidtemperature variations
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback mechanism where the output signal from the piezoelectric sensor is fed back through an adaptive filter that adjusts its parameters based on the detected signal characteristics. This closed-loop system continuously compensates for temperature-induced nonlinearities by comparing the actual sensor response with the expected linear response and applying corrective filtering to eliminate false anomaly detections caused by environmental temperature variations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the operational parameters of the piezoelectric sensor system by applying an adaptive filter that dynamically adjusts its transfer function parameters based on the detected signal conditions. This parameter adaptation allows the system to maintain linear response characteristics across varying temperature conditions, effectively compensating for the temperature-dependent nonlinearities inherent in piezoelectric materials.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If temperature compensation is implemented using adaptive filtering, then sensor performance accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvesensor response accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical or hardware-based temperature compensation mechanisms with an electronic adaptive filtering system. Instead of using additional temperature sensors, thermal compensation circuits, or mechanical adjustment devices, the system uses signal processing techniques where an adaptive filter digitally or electronically adjusts the sensor output based on detected signal characteristics, thereby substituting physical complexity with computational simplicity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The adaptive filter acts as an intermediary between the piezoelectric sensor and the anomaly detection system. This intermediate processing stage receives the raw sensor signal, applies temperature compensation through adaptive parameter adjustment, and outputs a corrected signal that more accurately reflects actual structural anomalies rather than environmental effects, thereby simplifying the overall system architecture while maintaining high measurement precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides real-time temperature compensation, enhancing the accuracy of SHM systems by minimizing environmental interference and improving the reliability of anomaly detection.

Implementation Method 1

one piezoelectric transducer operates as the piezoelectric actuator and the other operates as the piezoelectric receiver. The piezoelectric actuator is activated to generate a vibration signal (e.g., an acoustic wave)

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

the other operates as the piezoelectric receiver. Any anomaly along the propagation path affects properties of the guided wave, such as, for example, amplitude and phase. Accordingly, comparing amplitude and phase of a received vibration signal

Methodology Applied
Scientific EffectPiezoelectric effect: Converse Piezoelectric Effect

Implementation Method 3

An adaptive filter system with an optimization algorithm adjusts the amplitude of the excitation signal for piezoelectric actuators based on environmental conditions, using a Wheatstone bridge resistive temperature sensor

Methodology Applied
Scientific EffectResistive temperature sensing: Thermo-resistive Effect

Data Source

PatentUS12360086B2Active temperature compensation technique for structural health monitoring sensors
Publication Date: 2025.07.15 THE BOEING CO
  • US12360086B2 patent drawing
  • US12360086B2 patent drawing

AI summary

A system and method for detecting an anomaly in a structure using an adaptive filter to compensate for variations in piezoelectric transducer performance due to environmental factors such as temperature. A first voltage signal having a first amplitude is sent to a reference piezoelectric actuator. Thereafter, a first reference voltage signal is received from a reference piezoelectric receiver which is acoustically coupled to detect the guided wave generated by the reference piezoelectric actuator. A second amplitude is determined using an optimization algorithm of an adaptive filter to compensate for nonlinear behavior of the reference piezoelectric actuator and receiver based on the first reference voltage signal. Then the adaptive filter sends a second voltage signal having the second amplitude to the reference and test piezoelectric actuators. Reference and test voltage signals are received from the reference and test piezoelectric receivers in response to the second voltage signal. A difference voltage signal representing differences between the reference and test voltage signals received is then recorded.