Pillar Channel Protrusion in 3D NAND Source Line Connection

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Solution Overview

Problem

Connecting pillar-shaped channels in three-dimensional nonvolatile memory devices to source lines is challenging due to the coverage of memory layers, which complicates electrical conduction and manufacturing processes.

Innovation Solution

The semiconductor memory device design includes a stacked body with alternately layered dielectric and conductive layers, where pillar-shaped channels protrude into a conductive layer, and a sacrificial layer is used to form source lines by selectively removing the memory layers at the channel ends, allowing for stable electrical connection without requiring complex dielectric protection layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a pillar-shaped channel is covered with a memory layer to form three-dimensional nonvolatile memory cells, then memory storage capability is improved, but connection to source lines becomes difficult

Engineering Contradiction:
Improvememory storage capabilityVSAvoidconnection to source lines
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The conductive layer is segmented into multiple layers (first conductive layer and second conductive layer) with the channel penetrating through them at different positions. This segmentation allows the channel to establish electrical connections with source lines at multiple levels, solving the connection difficulty while maintaining memory storage capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The channel is designed to extend in the vertical dimension, penetrating through stacked conductive layers rather than remaining in a single plane. This vertical extension allows the channel to connect with source lines at different heights, enabling electrical connection while the memory layer covers the channel sidewalls for storage functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If complex dielectric protection layers are used to protect the channel, then reliability is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improvechannel protectionVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The conductive layers serve multiple functions: they act as source lines for electrical connection and simultaneously provide structural support and protection for the channel. This multi-functionality eliminates the need for separate complex dielectric protection layers, reducing manufacturing complexity while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The conductive layers inherently provide protection to the channel through their structural presence and electrical properties, without requiring additional dedicated protection structures. The channel and conductive layers form a self-protecting system that simplifies the overall device architecture.

Inventive Principle:
Principle #25Self-service

3Length of moving object

If high-aspect-ratio etching is used to form deep channels, then channel depth is improved, but manufacturing throughput decreases

Engineering Contradiction:
Improvechannel depthVSAvoidmanufacturing throughput
Core Design Contradiction:
Length of moving objectVSProductivity

Solution Approach 1:

The channel penetrates through the conductive layers but does not require etching through the entire stacked body depth. The channel extends sufficiently to establish electrical connection with the source lines in the lower conductive layer, avoiding the need for excessive deep etching that would reduce throughput.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The conductive layers are formed with appropriate thickness and positioning before channel formation. This preliminary structuring allows shallower channel etching to achieve the required connection depth, improving manufacturing throughput while maintaining adequate channel depth for functionality.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10818686B2Semiconductor memory device including a pillar-shaped channel penetrating a stacked body
Publication Date: 2020.10.27 KIOXIA CORP
  • US10818686B2 patent drawing
  • US10818686B2 patent drawing
  • US10818686B2 patent drawing

AI summary

According to one embodiment, a semiconductor memory device includes: a substrate; a first conductive layer arranged above the substrate; a stacked body arranged on the first conductive layer with a plurality of dielectric layers and a plurality of second conductive layers being alternately stacked; a pillar-shaped channel extending in a stacking direction of the stacked body, penetrating through the stacked body, and protruding into the first conductive layer; and a memory layer covering a side surface of the channel, in which a bottom surface of the channel and the side surface of the channel protruding into the first conductive layer are in contact with the first conductive layer, and in which the first conductive layer includes: an upper layer; and a lower layer having a protrusion penetrating through the upper layer.