Pineapple Coring and Peeling With a Stationary Circular Blade
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Solution Overview
Problem
Existing machines for preparing pineapples for consumption at a point of sale are complex, require clamping units that are prone to malfunction, and complicate maintenance, and often require additional mechanisms to prevent pulp and core from getting stuck in blades, making them unsuitable for untrained users.
Innovation Solution
A machine with a coring/peeling station using a stationary circular blade and an axial pusher, combined with a mobile support element, eliminates the need for clamping units and containers, allowing for simple, reliable, and maintenance-friendly pineapple preparation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If clamping units with small and movable parts are used to hold the pineapple firmly, then positioning precision is improved, but device complexity and maintenance difficulty increase
Solution Approach 1:
The invention removes the clamping unit entirely from the system. Instead of using complex clamping mechanisms with small movable parts, the pineapple is simply pushed through the processing station by a pusher, eliminating the source of maintenance problems while maintaining adequate positioning through the pushing action itself
Solution Approach 2:
The processing system is divided into independent functional elements: a stationary processing element (blades), a mobile pusher, and a support element. This segmentation allows each component to perform its specific function without requiring complex interactions, simplifying the overall device while maintaining precision
2Reliability
If clamping units with many movable parts are used, then positioning reliability is improved, but ease of repair worsens
Solution Approach 1:
The clamping unit is completely extracted from the system and replaced with a simple pusher mechanism. This eliminates numerous movable parts that could malfunction or require repair, making the system highly reliable and easy to maintain while still achieving reliable pineapple positioning through the pushing action
Solution Approach 2:
The pusher automatically positions and guides the pineapple through the processing station during the pushing action, eliminating the need for separate clamping and positioning mechanisms. The system performs positioning as an integral part of the processing operation rather than through dedicated complex subsystems
3Productivity
If concentric blades are used for peeling and coring, then processing efficiency is improved, but device complexity increases
Solution Approach 1:
The processing function is segmented into a stationary circular blade element and a mobile pusher. The circular blade remains fixed while the pusher moves the pineapple through it, achieving peeling and coring efficiency without requiring complex concentric blade mechanisms with multiple moving parts
Solution Approach 2:
Instead of moving the blades through the pineapple (as in concentric blade systems), the invention inverts the approach by keeping the blade stationary and moving the pineapple through it. This simplifies the device while maintaining processing efficiency
4Ease of operation
If a container is used to catch the pineapple after processing, then handling is improved, but ease of operation worsens
Solution Approach 1:
The container catching mechanism is completely removed from the system. The processed pineapple is deposited directly onto a support element that facilitates easy removal and transfer to serving containers, eliminating the need for complex catching and transferring mechanisms while maintaining ease of operation
Data Source
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AI summary
The present invention relates to a machine (100) for automatically preparing a whole pineapple (P) for consumption at a pineapple point of sale, the machine (100) comprising a coring/peeling station (150) for removing a core and/or a peel of the pineapple (P), wherein the coring/peeling station (150) comprises at least one circular blade (151) for separating the core and/or the peel from the pulp of the pineapple (P), an axial pusher (152) for pushing the pineapple (P) along its longitudinal axis through the at least one circular blade (151) while the circular blade (151) is stationary with respect to the surrounding of the machine (100), and a mobile support element (154) for supporting the pineapple (P) before and after being pushed through the at least one circular blade (151).