Pivotable Underbody Paneling for Wheel Axle Aerodynamics

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The underbody of motor vehicles contributes significantly to air resistance, with limited advancements in drag reduction, particularly in the area of the front axle where changing wheel positions pose a challenge, necessitating an effective and inexpensive solution for air resistance reduction.

Innovation Solution

An underbody paneling part with a plate-shaped base body, featuring a rotatable connection to the wishbone and a pivotable connection to the wheel carrier or tie rod, made from lightweight, rigid, and weather-resistant materials, with optional features like a pendulum rod, ball joints, and a flexible connection to minimize relative movement and adapt to various conditions, and an air duct design to reduce turbulence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a fixed underbody paneling is used, then manufacturing is simple and cost-effective, but air resistance increases due to gap formation when wheels pivot

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidair resistance
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The underbody paneling is designed with a pivotable connection to the wishbone, allowing the panel to dynamically rotate and follow the wheel carrier's movement during steering. This dynamic adaptation eliminates gaps between the panel and wheel housing, reducing air resistance while maintaining manufacturing simplicity through a single rotational degree of freedom

Inventive Principle:
Principle #15Dynamics

2Strength

If the underbody paneling is made rigid to maintain shape, then structural integrity is improved, but adaptability to wheel position changes deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidadaptability to wheel position
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The connection system is segmented into two functional parts: a rigid underbody paneling that maintains structural integrity and aerodynamic shape, and a pivotable connection mechanism that enables rotational movement. This segmentation allows the panel itself to remain rigid while the connection allows adaptation to wheel position changes

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If complex attachment mechanisms are used to reduce gaps, then air resistance is reduced, but device complexity increases

Engineering Contradiction:
Improveair resistanceVSAvoidattachment mechanism complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The wishbone serves multiple functions: it is both a suspension link and the mounting structure for the underbody paneling's pivotable connection. By utilizing the existing wishbone structure, the invention avoids adding separate complex attachment mechanisms while still achieving gap reduction and aerodynamic improvement

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3049314B1Underbody panelling part of a wheel axle and subassembly comprising an underbody panelling part
Publication Date: 2017.10.25 BAYERISCHE MOTOREN WERKE AG
  • EP3049314B1 patent drawing
  • EP3049314B1 patent drawing

AI summary

The invention relates to an underbody panelling part (22) of a wheel axle near the wheelhouse of a motor vehicle, which underbody panelling part comprises a substantially flat main part (24), a first mounting point (26) provided on said main part (24), which mounting point can be rotatably connected to a transverse link (28) of the motor vehicle (12), and a second mounting point (30) provided on the main part (24), which mounting point can be coupled to a wheel carrier (18) or a steering rod, such that the underbody panelling part (22) can be pivoted about the first mounting point (26) when the wheel carrier (18) is pivoted. The invention also relates to a subassembly having an underbody panelling part.