Planar PCB Ion Guide With Selective Multi-Path Routing

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Solution Overview

Problem

Conventional mass spectrometers are complex and expensive to fabricate and maintain, with challenges remaining in reducing their fabrication and maintenance costs.

Innovation Solution

A low-cost mass spectrometer design utilizing two printed circuit boards (PCBs) with ion guiding electrodes and an ion-routing device that allows for selective ion path transmission, enabling efficient ion guidance and analysis while providing structural support and cost-effective operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional mass spectrometer designs are used, then reliable ion analysis is achieved, but device complexity and fabrication cost increase

Engineering Contradiction:
Improveion analysis capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mass spectrometer is segmented into modular functional units (ion source, ion guide, mass analyzer, detector) that can be independently designed, fabricated, and assembled. Each unit operates on the same planar PCB platform, allowing standardized manufacturing while maintaining functional reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The planar PCB platform serves multiple functions simultaneously: it provides structural support, electrical connectivity, ion guiding surfaces, and mass analysis functionality. This multi-functionality reduces the number of separate components needed, thereby reducing overall device complexity while maintaining analysis capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If conventional mass spectrometer designs are used, then accurate mass analysis is achieved, but fabrication and maintenance costs increase

Engineering Contradiction:
Improvemass analysis accuracyVSAvoidfabrication cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The invention uses standardized PCB copying and replication techniques to manufacture mass spectrometer components. PCBs can be mass-produced using standard fabrication processes, allowing precise electrode patterns to be replicated consistently across multiple units at low cost, while maintaining the electrical precision needed for accurate mass analysis.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The design allows easy modification of operational parameters (voltages, frequencies, electrode geometries) by changing PCB trace patterns and electrode configurations rather than redesigning entire components. This enables cost-effective optimization of mass analysis accuracy through parameter tuning during the PCB design phase.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If multiple ion paths are provided for ion routing, then ion transmission efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveion transmission efficiencyVSAvoidion path configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention uses the third dimension (vertical spacing between PCB layers) to create multiple ion transmission paths without increasing the planar footprint. Ions can travel through different vertical channels or layers, effectively multiplying transmission pathways while maintaining a compact two-dimensional device layout.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The PCB structure itself acts as an intermediary that guides and routes ions through multiple predefined paths. By incorporating conductive traces and electrodes that form multiple channel configurations, the PCB mediates ion transport efficiently without requiring complex external routing mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a compact, cost-effective mass spectrometer with efficient ion transmission and analysis capabilities, addressing the complexity and cost challenges of conventional systems.

Implementation Method 1

A plurality of ion guiding electrodes is disposed on the surfaces of the PCBs to which RF and/or DC voltages can be applied for guiding the ions from the inlet to the outlet

Methodology Applied
Scientific EffectElectromagnetic field: Electromagnetic Induction

Implementation Method 2

the ion-routing device comprises a plurality of ion-routing electrodes disposed on the surfaces of the PCBs to which RF and/or DC voltages can be applied for diverting the ions from one of said ion paths to the other ion path

Methodology Applied
Scientific EffectElectromagnetic field: Electromagnetic Induction

Data Source

PatentUS20240203719A1Planar Ion Processing Station
Publication Date: 2024.06.20 DH TECH DEVMENT PTE
  • US20240203719A1 patent drawing
  • US20240203719A1 patent drawing
  • US20240203719A1 patent drawing

AI summary

In one aspect, an ion guide for use in a mass spectrometer is disclosed, which comprises a pair of printed circuit boards (PCBs) having an inlet for receiving a plurality of ions from an upstream ion source and outlet through which the ions exit the ion guide. The ion guide includes at least two ion paths provided in the space between the two PCBs for transmission of ions from the inlet to the outlet. The ion guide can further include at least one ion-routing device that can be coupled to the ions paths for selecting a propagation path of the ions between those ion paths. In some embodiments, the two ion paths can have at least one segment in common.