Plasma Actuator Flow Control for Rotary Wing Blade Stall

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Solution Overview

Problem

Cyclic pitch mechanisms in rotary wing systems, such as helicopters and wind turbines, face challenges in maintaining lift due to blade stall, which is exacerbated by increased pitch angles leading to air current separation, and existing solutions like plasma actuators require frequency adjustments based on air speed and direction.

Innovation Solution

A flow control method that sets a characteristic frequency ratio between the plasma actuator driving frequency and the angle of attack changing frequency, allowing for controlled voltage application to the plasma actuator to suppress stall and improve lift recovery, independent of air speed and direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the pitch angle of the blade is increased to increase lift coefficient, then the lift coefficient is improved, but the air current separates from the blade causing stall

Engineering Contradiction:
Improvelift coefficientVSAvoidair current separation and stall
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The plasma actuator applies a preliminary action by generating plasma and shock waves at the blade front edge before the air current can separate and cause stall. This preliminary disturbance to the flow field prevents the harmful separation effect from occurring in the first place.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The invention converts the harmful effect of increased pitch angle (which causes stall) into a beneficial effect by using the resulting flow disturbance and pressure changes to generate plasma that actually prevents stall. The harmful stall condition is transformed into the trigger mechanism for beneficial plasma generation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If the actuator driving frequency is adjusted according to air speed and direction, then the stall suppression is improved, but the control complexity increases

Engineering Contradiction:
Improvestall suppression effectivenessVSAvoidfrequency adjustment control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses the blade's own rotational motion and the resulting flow field characteristics to automatically determine the optimal actuator driving frequency. The frequency is derived from the blade's angle of attack changing frequency, making the system self-regulating without external control complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes the parameter approach from adjusting frequency based on external air speed and direction to adjusting frequency based on the blade's intrinsic angle of attack changing frequency. This parameter substitution simplifies control while maintaining effectiveness.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a changing voltage is intermittently applied to the plasma actuator, then the stall is suppressed, but the power supply complexity increases

Engineering Contradiction:
Improvestall suppressionVSAvoidpower supply system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power supply applies voltage to the plasma actuator in a periodic intermittent manner synchronized with the blade's rotation and angle of attack changes. This periodic action pattern simplifies the power supply control compared to continuous or arbitrarily intermittent voltage application.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively suppresses blade stall and improves lift recovery by determining a characteristic frequency ratio for the plasma actuator, allowing for easy frequency setting and reduced power supply complexity, enhancing lift coefficients and reducing stall duration.

Implementation Method 1

The plasma actuator is a device that generates plasma by applying to an electrode pair a voltage that changes with time

Methodology Applied
Scientific EffectPlasma generation: Plasma

Implementation Method 2

air flow is induced or shock waves are generated in the vicinity of the front edge of the blade

Methodology Applied
Scientific EffectShock wave generation: Shock Wave

Data Source

PatentUS11718388B2Flow control method and rotary wing unit
Publication Date: 2023.08.08 KAWASAKI JUKOGYO KK
  • US11718388B2 patent drawing
  • US11718388B2 patent drawing
  • US11718388B2 patent drawing

AI summary

A flow control method is a flow control method of controlling flow around a blade of a rotary wing, a plasma actuator being disposed at the blade. The flow control method includes: determining a characteristic frequency ratio that is a characteristic value among frequency ratios, each of the frequency ratios being a ratio between an actuator driving frequency and an angle of attack changing frequency, the actuator driving frequency being a frequency of an applied voltage applied to the plasma actuator, the angle of attack changing frequency being a frequency at which an angle of attack of the blade changes in accordance with a rotation angle of the blade; setting the actuator driving frequency such that the frequency ratio becomes the characteristic frequency ratio; and applying a voltage of the set actuator driving frequency to the plasma actuator to control the flow around the blade.