Plasma Actuator Drag Reduction via Flow Separation Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for reducing aerodynamic drag in automobiles often require substantial modifications to the exterior shape, which compromise aesthetics and increase complexity, or rely on additional mechanical equipment, failing to effectively improve fuel efficiency without significant design changes.

Innovation Solution

The use of plasma actuators, comprising a substrate with electrodes and dielectric layers, which create a plasma region to control airflow and delay flow separation, reducing drag without altering the vehicle's exterior shape and minimizing mechanical complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If additional mechanical equipment is installed to control flow separation, then aerodynamic drag is reduced, but device complexity increases

Engineering Contradiction:
Improveaerodynamic dragVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical flow control equipment with a plasma actuator system that uses electrical discharge to generate plasma. This substitution eliminates the need for moving parts, mechanical actuators, and complex control mechanisms while achieving effective flow separation control and drag reduction through non-contact plasma-induced airflow manipulation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the physical state of the actuator from mechanical to plasma-based, utilizing electrical parameters (voltage, current, frequency) to control plasma generation. By adjusting electrical parameters, the system can dynamically control plasma density and distribution to optimize flow control effectiveness without mechanical complexity.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the exterior shape is substantially modified to reduce drag, then aerodynamic performance is improved, but aesthetics are compromised

Engineering Contradiction:
Improveaerodynamic dragVSAvoidexterior shape
Core Design Contradiction:
Object-affected harmful factorsVSShape

Solution Approach 1:

The patent segments the drag reduction function from the overall vehicle body structure by adding discrete plasma actuator elements at specific locations. These actuators are integrated into the existing exterior shape without requiring substantial modifications to the vehicle's aesthetic design, allowing drag reduction to be achieved through localized flow control rather than global shape changes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The plasma actuator serves as an intermediary between the vehicle surface and the airflow. Instead of modifying the vehicle shape to control flow, the plasma actuator mediates the interaction by generating ionized gas that interacts with the boundary layer, thereby controlling flow separation and drag while preserving the original exterior shape.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If mechanical equipment is added to control flow separation, then drag reduction is achieved, but the system becomes less robust

Engineering Contradiction:
Improveaerodynamic dragVSAvoidsystem robustness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent eliminates mechanical components entirely by using plasma generation through electrical discharge. This substitution removes moving parts, bearings, seals, and other mechanical elements that are prone to wear, failure, and maintenance requirements, resulting in a more robust and reliable system with no mechanical failure points.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The plasma actuator system is self-regulating in that the plasma generation automatically responds to electrical input without requiring mechanical adjustment or maintenance. The system activates and deactivates plasma discharge based on electrical control signals, providing reliable flow control without mechanical service requirements.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The plasma actuator system effectively reduces aerodynamic drag, enhances fuel efficiency, improves vehicle stability, reduces wind noise, and lowers emissions by delaying flow separation and controlling airflow, while being compact, lightweight, and robust with low power consumption.

Implementation Method 1

when activated, creates a plasma region, altering the flow of fluid around the plasma actuator

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

The plasma actuator comprises a substrate, a first electrode disposed on the substrate, a dielectric layer disposed on the substrate and covering the first electrode, and a second electrode disposed on the dielectric layer

Methodology Applied
Scientific EffectElectrical discharge: Electric Arc

Data Source

PatentUS10703423B2Plasma actuator for vehicle aerodynamic drag reduction
Publication Date: 2020.07.07 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US10703423B2 patent drawing
  • US10703423B2 patent drawing
  • US10703423B2 patent drawing

AI summary

A plasma actuator includes a first electrode disposed on a substrate, covered by a dielectric layer, and a second electrode disposed on the dielectric layer. In operation, the plasma actuator creates a plasma region, altering air flowing over the actuator. The plasma actuator in various embodiments: has no moving parts, helps to improve fuel economy by reducing aerodynamic drag, improves vehicle stability control under severe unsteady flow environments, reduces wind noise around a vehicle on which the actuator is used, and reduces emission and CO2 foot print through the fuel economy improvement.