Continuous Plasma Attachment of Bacteriophages on Small Particles
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Solution Overview
Problem
Existing methods for attaching bacteriophages to products, particularly small particles, are inefficient and unreliable due to electrostatic effects that cause dispersion or clumping, making continuous treatment processes impractical.
Innovation Solution
A continuous method and apparatus using controlled electrical discharges, such as corona discharge, to attach bacteriophages to objects by grounding or dissipating static charges, employing ceramic electrodes and movable conveyor belts to ensure even treatment and covalent bonding.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If batch manufacturing methods are used for attaching bacteriophages to small particles, then the attachment can be achieved, but the productivity is low and the process is inefficient
Solution Approach 1:
The patent implements a continuous manufacturing process where small particles are conveyed through a plasma treatment zone and then immediately contacted with bacteriophage solution. This continuous flow system eliminates the batch processing steps, maintaining reliable attachment through consistent plasma activation while dramatically increasing productivity by processing particles continuously rather than in discrete batches.
Solution Approach 2:
The patent replaces mechanical batch mixing and attachment methods with a plasma-based activation system. The plasma treatment creates reactive surface groups on particles in a controlled manner, enabling reliable bacteriophage attachment through chemical activation rather than mechanical mixing, while the continuous conveyance system enables high-throughput processing.
2Ease of manufacture
If electrostatic effects are present during bacteriophage attachment, then the process is simple, but the particles disperse or clump making treatment unreliable
Solution Approach 1:
The patent changes the surface parameter of particles by applying plasma treatment, which modifies surface chemistry and charge characteristics. This parameter change neutralizes problematic electrostatic effects while maintaining process simplicity, as the plasma treatment is applied automatically during continuous conveyance without requiring additional manual intervention.
Solution Approach 2:
The plasma treatment acts as an intermediary step between particle conveyance and bacteriophage contact. It mediates the interaction by creating a controlled surface state that eliminates uncontrolled electrostatic dispersion or clumping, ensuring reliable attachment while keeping the overall process simple through automated integration.
3Reliability
If corona discharge is used to activate surfaces for bacteriophage binding, then adhesion is improved, but static charge build-up causes particle dispersion
Solution Approach 1:
The patent uses periodic or pulsed plasma discharge rather than continuous discharge. This periodic activation provides sufficient surface modification for reliable bacteriophage adhesion while allowing charge dissipation between pulses, preventing static charge build-up that would cause particle dispersion. The pulsed nature maintains adhesion reliability while eliminating the harmful electrostatic effects.
Solution Approach 2:
The patent converts the potentially harmful electrostatic charge build-up into a beneficial controlled surface activation. By using plasma treatment with controlled parameters, the electrostatic effects are harnessed to create reactive surface groups that improve bacteriophage adhesion, while the continuous conveyance and controlled discharge prevent uncontrolled charge accumulation that would cause dispersion.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Achieves stable and efficient attachment of bacteriophages to small particles and objects, maintaining infectivity and preventing dispersion, suitable for continuous manufacturing processes.
Implementation Method 1
activating the object by exposing it to an electrical discharge
Implementation Method 2
The electrical discharge may be a corona discharge
Implementation Method 3
controlling the electrical potential of the surface with respect to its surroundings
Implementation Method 4
grounding or dissipating static charges
Data Source
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AI summary
The present invention relates to a continuous method for producing products with molecules or macromolecules attached thereto and apparatus for carrying out this method. The method comprises the steps of: (a) placing the object on or in the proximity of a surface; (b) controlling the electrical potential of the surface with respect to its surroundings; (c) activating the object by exposing it to an electrical discharge; (d) contacting the object with the molecule or macromolecule to be attached. Such macromolecules include bacteriophage. Thus products of methods of the invention are for prevention and amelioration of bacterial contamination of the product of methods of the invention or materials in contact with said products.