Human Plasma IgM Purification Process

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Solution Overview

Problem

The production of high-purity, high-concentration polyclonal IgM pharmaceutical compositions from human plasma is challenging due to IgM's tendency to self-associate, leading to aggregate formation and potential immunogenic risks, as well as the need to reduce isoagglutinin titers to prevent blood type mismatch agglutination/hemolysis.

Innovation Solution

A process involving polyethylene glycol precipitation, ceramic hydroxyapatite chromatography, affinity chromatography to reduce isoagglutinins, nanofiltration with arginine to inhibit self-association, and ultrafiltration/diafiltration to minimize aggregate formation and concentrate IgM, ensuring a product with >97% purity and <10% aggregates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional purification methods are used to obtain IgM from human plasma, then IgM can be extracted, but the purity is low (only 12% IgM in Pentaglobin) and aggregates form

Engineering Contradiction:
ImproveIgM purityVSAvoidaggregate formation
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by carefully controlling pH, ionic strength, and temperature throughout the purification process. Specific pH ranges are maintained to prevent IgM aggregation while enabling effective separation. The process uses controlled changes in these parameters to transition IgM between soluble and precipitable states, achieving high purity without aggregate formation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses specific mediators including arginine as a stabilizer to prevent aggregation, and controlled precipitation agents to separate IgM from other plasma proteins. These intermediaries facilitate the purification process by mediating between the IgM molecules and the purification conditions, enabling high purity extraction while maintaining molecular integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If IgM concentration is increased for therapeutic use, then therapeutic efficacy improves, but self-association and aggregate formation increase

Engineering Contradiction:
ImproveIgM concentrationVSAvoidIgM self-association
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by adding stabilizers such as arginine before concentration steps and maintaining optimal pH conditions throughout the process. These preliminary measures prevent self-association from occurring in the first place, allowing high concentrations to be achieved without aggregate formation. The process prepares the IgM solution in advance with protective agents that remain effective during subsequent concentration.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If polyclonal IgM is produced from human plasma, then therapeutic potential is achieved, but isoagglutinin titers cause blood type mismatch risks

Engineering Contradiction:
Improvetherapeutic potentialVSAvoidisoagglutinin activity
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies the taking out principle by specifically removing isoagglutinins from the polyclonal IgM preparation through selective purification steps. The process extracts and eliminates the harmful isoagglutinin fraction while retaining the beneficial therapeutic IgM populations, thereby reducing blood type mismatch risks while preserving therapeutic potential.

Inventive Principle:
Principle #2Taking out (Extraction)

4Manufacturing precision

If multiple purification steps are implemented to achieve high purity, then IgM purity increases, but process complexity increases

Engineering Contradiction:
ImproveIgM purityVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies merging by combining multiple purification functions into integrated process steps. Rather than separate sequential operations, the method combines precipitation, filtration, and concentration steps into coordinated operations that achieve high purity while minimizing the number of discrete process units required. This reduces overall process complexity while maintaining manufacturing precision.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process achieves a stable, high-purity IgM product with >98% pentamer content, reduced isoagglutinin titers, and minimal aggregate formation, maintaining specific binding affinity and complement activation capabilities, suitable for therapeutic use with extended stability.

Implementation Method 1

a) precipitation of said IgM using polyethylene glycol (PEG)

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 2

precipitation of said IgM using polyethylene glycol (PEG)

Methodology Applied
Scientific EffectHydrophobic interaction: Hydrophobe

Implementation Method 3

c) adsorption chromatography

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 4

c) adsorption chromatography

Methodology Applied
Scientific EffectChromatography: Chromatography

Implementation Method 5

d) removing isoagglutinins A/B

Methodology Applied
Scientific EffectAffinity chromatography: Adsorption

Implementation Method 6

affinity chromatography specific for those IgM that bind to A/B RBC surface antigens

Methodology Applied
Scientific EffectSpecific binding: Absorption (physical)

Implementation Method 7

e) nanofiltration

Methodology Applied
Scientific EffectNanofiltration: Filter (physical)

Implementation Method 8

nanofiltration with arginine to inhibit self-association

Methodology Applied
Scientific EffectSteric stabilization: Surfactant

Implementation Method 9

f) ultrafiltration/diafiltration

Methodology Applied
Scientific EffectUltrafiltration: Filter (physical)

Implementation Method 10

ultrafiltration/diafiltration to minimize aggregate formation and concentrate IgM

Methodology Applied
Scientific EffectSize exclusion: Molecular Sieve

Data Source

PatentUS20240010710A1Method for obtaining a composition comprising human plasma-derived immunoglobulin m
Publication Date: 2024.01.11 GRIFOLS WORLDWIDE OPERATIONS
  • US20240010710A1 patent drawing
  • US20240010710A1 patent drawing
  • US20240010710A1 patent drawing

AI summary

A method for preparing a composition of human plasma-derived immunoglobulin M (IgM) includes PEG precipitation of the IgM, resuspension of the precipitated IgM; (c) performing an adsorption chromatography, removing isoagglutinins A/B, nanofiltration, and ultrafiltration/diafiltration. The precipitation can be performed at a pH between 4.5 and 6.5, and the PEG can be at a concentration between 5 (w/v) and 11% (w/v).