Plasma Polymerized Cell Culture Substrate for Defined Stem Cell Expansion

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Solution Overview

Problem

Current substrates for culturing human embryonic stem cells, such as tissue culture polystyrene coated with extracellular matrix or fibroblast feeder layers, are poorly defined and introduce experimental variability, making it challenging to maintain the self-renewal and pluripotency of stem cells.

Innovation Solution

A cell culture substrate is developed with a plasma polymerized film coated with extracellular matrix proteins, using monomers like acrylic acid, allylamine, or alkanes, and a coating solution containing ECM proteins in an aqueous solvent, which promotes efficient attachment and expansion of stem cells while maintaining their undifferentiated state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tissue culture polystyrene coated with extracellular matrix or fibroblast feeder layers is used as substrate, then stem cells can be cultured, but experimental variability increases and definition of culture conditions decreases

Engineering Contradiction:
Improveculture stabilityVSAvoidsubstrate definition
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention changes the chemical parameters of the substrate surface by using plasma polymerization to create films with specific functional groups (carboxyl, amine, hydroxyl) and controlled surface energy. This allows precise control over protein adsorption characteristics and cell attachment properties, replacing the poorly defined TC polystyrene surface with a chemically characterized surface that provides reproducible culture conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite substrate system consisting of a plasma polymerized film layer combined with specifically adsorbed extracellular matrix proteins (fibronectin, laminin, collagen). This composite structure integrates the advantages of both the plasma polymerized surface (controlled chemistry, stability) and the ECM proteins (cell recognition, attachment signals) to achieve defined and reproducible culture conditions.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If plasma polymerized films are used to create defined surfaces, then substrate definition improves, but process complexity increases

Engineering Contradiction:
Improvesubstrate definitionVSAvoidcoating process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention segments the substrate modification process into distinct stages: first applying plasma polymerization to create a stable film with controlled surface chemistry, then separately adsorbing specific ECM proteins onto this prepared surface. This segmentation allows each step to be optimized and controlled independently, making the overall complex process more manageable and reproducible.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention performs preliminary plasma polymerization treatment to create a standardized surface with controlled functional groups and surface energy before adding the ECM proteins. This preliminary action prepares the surface in advance to ensure optimal and reproducible protein adsorption characteristics, reducing variability in the final culture substrate.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The substrate supports efficient attachment and expansion of human embryonic, mesenchymal, and neural stem cells in an undifferentiated state for extended periods, offering a defined and xeno-free environment that enhances cell culture stability and consistency compared to standard culture substrates.

Implementation Method 1

a film comprising one or more plasma polymerized monomers selected from: i) the group consisting of acrylic acid, methacrylic acid, acetic acid, vinylacetic acid and combinations thereof

Methodology Applied
Scientific EffectPlasma polymerization: Plasma Enhanced Chemical Vapour Deposition

Implementation Method 2

a coating on the film-coated surface, the coating deposited from a coating solution comprising one or more extracellular matrix proteins and an aqueous solvent

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP3323883B1Defined cell culturing surfaces and methods of use
Publication Date: 2020.03.04 CORNING INC
  • EP3323883B1 patent drawingFigure 1A~1C
  • EP3323883B1 patent drawingFigure 2A~2B
  • EP3323883B1 patent drawingFigure 3A~3B

AI summary

In one aspect, there is provided a cell culturing substrate including: a cell culture surface having a film attached thereto, wherein the film includes one or more plasma polymerized monomers; and a coating on the film-coated surface, the coating deposited from a coating solution comprising one or more extracellular matrix proteins and an aqueous solvent, where the total extracellular matrix protein concentration in the coating solution is about 1 ng/mL to about lmg/mL.