Plasma Arc Steam Generation System for Fossil Fuel Elimination

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Solution Overview

Problem

The increasing greenhouse gas emissions from coal-fired power plants pose a significant environmental challenge, and existing technologies fail to effectively reduce or eliminate the use of fossil fuels and associated emissions in power generation.

Innovation Solution

A closed-loop steam generation system that uses plasma arc torches to heat carbon dioxide and water, converting them into hydrogen and carbon monoxide, which is then used to produce steam in a heat recovery steam generator, allowing for controlled steam production without fossil fuel combustion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If plasma arc torches are used to heat carbon dioxide and water at high temperatures, then steam can be produced without fossil fuel combustion, but the system complexity increases due to the need for plasma generation equipment and closed-loop control

Engineering Contradiction:
Improvegreenhouse gas emissionsVSAvoidsystem complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system converts carbon dioxide, a harmful greenhouse gas, into useful products (steam and fuel gases) through plasma arc heating. The CO2 from the carbon dioxide source is heated to high temperatures (180°C to 20,000°C) and converted into hydrogen, carbon monoxide, and steam, thereby transforming an environmental pollutant into a beneficial resource for power generation

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system uses an inert carbon dioxide atmosphere in the primary processing chamber to prevent unwanted combustion and control the chemical reactions. The CO2 serves as both the heating medium and the reaction environment, creating a controlled inert atmosphere that enables safe high-temperature processing without fossil fuel combustion

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Adaptability or versatility

If the system operates in a closed-loop manner with multiple plasma arc torches, then steam production control is improved, but the device complexity and initial cost increase

Engineering Contradiction:
Improvesteam production controlVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system incorporates dynamic control capabilities through multiple plasma arc torches that can be independently activated or deactivated based on steam demand. The control system adjusts the number of active torches, gas flow rates, and water delivery to dynamically match steam production to load requirements, enabling flexible adaptation to varying power generation needs

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The closed-loop system incorporates feedback control mechanisms where system monitors detect steam production levels and load requirements, and the automated control system adjusts plasma arc torch operation accordingly. This feedback loop ensures optimal steam generation while maintaining system efficiency and responding to changing operational conditions

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If high temperatures are used to convert carbon dioxide and water, then energy conversion efficiency is improved, but the risk of uncontrolled autoignition increases

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidautoignition control
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system uses carbon dioxide as an inert atmosphere in the primary processing chamber, preventing uncontrolled autoignition of the supply gas. The CO2 environment suppresses combustion reactions while allowing controlled thermal conversion of CO2 and water vapor into hydrogen and carbon monoxide at high temperatures

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Solution Approach 2:

The system carefully controls the temperature parameter within a specific range (180°C to 20,000°C) to achieve efficient energy conversion while maintaining safety. By precisely controlling the thermal parameters and using plasma arc technology rather than open combustion, the system achieves high energy conversion efficiency without the risk of uncontrolled autoignition

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system reduces greenhouse gas emissions and eliminates the need for fossil fuels in power generation, providing a sustainable method for steam production that can power steam turbines while maintaining efficiency and control over steam flow and temperature.

Implementation Method 1

at least one plasma arc torch configured to heat the carbon dioxide and water in the primary processing chamber to a temperature of from about 180 °C to 20,000°C

Methodology Applied
Scientific EffectPlasma arc heating: Electric Arc

Implementation Method 2

heat the carbon dioxide and water in the primary processing chamber to a temperature of from about 180 °C to 20,000°C and convert the carbon dioxide and water into hydrogen and carbon monoxide

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Implementation Method 3

The heat recovery steam generator receives heated gas from the primary processing chamber gas outlet and uses the heated gas to generate steam

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentEP2710235B1Steam generation system
Publication Date: 2015.07.15 POWERDYNE INC
  • EP2710235B1 patent drawingFigure 1
  • EP2710235B1 patent drawingFigure 2
  • EP2710235B1 patent drawingFigure 3

AI summary

A steam generation system delivers heats water and carbon dioxide at high temperatures in the presence of one or more plasma arc torches and converts the materials into hydrogen and carbon monoxide. The converted gas is delivered to a heat recovery steam generator ("HRSG") to produce steam, which may be used to power a steam turbine. Depending on the amount of steam and/or power desired, the system may use a control system to vary the flow, temperature and pressure of the gas delivered to the HRSG. The control system may do this by bringing additional torches on-line or off-line in the processing chamber, by adding unheated gas directly from a supply source, shunting the gas from the HRSG, and varying the flow of water delivered to the HRSG.