Plasma Treatment of Liquid Surfaces for Hydrophilicity

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Solution Overview

Problem

Existing methods for modifying the surface properties of liquids, such as plasma treatment, often result in temporary hydrophilicity due to hydrophobic recovery, which limits their long-term effectiveness in applications requiring sustained wettability and adhesion enhancement.

Innovation Solution

Exposing liquids to plasma treatment, specifically using low-pressure or atmospheric-pressure plasma discharges, to decrease the water contact angle and increase surface energy, thereby enhancing hydrophilicity and adhesion properties, while maintaining these changes over time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If plasma treatment is applied to liquid surfaces, then hydrophilicity and wettability are improved, but the effect is temporary due to hydrophobic recovery

Engineering Contradiction:
ImprovehydrophilicityVSAvoidduration of hydrophilicity
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent applies plasma treatment to modify the chemical composition and surface energy parameters of liquid surfaces. By introducing reactive species and functional groups through plasma exposure, the surface energy increases and contact angle decreases, achieving enhanced hydrophilicity. The treatment duration, power, and gas composition are optimized to maximize the persistent effect.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs continuous or repeated plasma treatment to maintain hydrophilic properties. By applying plasma treatment in a continuous manner or with optimized intervals, the hydrophobic recovery process is counteracted, ensuring sustained wettability enhancement over extended periods.

Inventive Principle:
Principle #20Continuity of useful action

2Reliability

If plasma treatment is used to increase surface energy, then adhesion properties are enhanced, but the treatment complexity increases

Engineering Contradiction:
ImproveadhesionVSAvoidplasma treatment system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical adhesion systems with plasma-induced chemical modifications. By using plasma treatment to create chemically active surfaces with enhanced adhesion properties, the need for complex mechanical bonding mechanisms is reduced or eliminated.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes plasma-generated reactive oxygen species to oxidize liquid surface molecules, creating highly polar functional groups that significantly enhance adhesion. This chemical oxidation approach provides superior adhesion compared to physical or mechanical methods.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The plasma treatment effectively reduces the water contact angle and increases surface energy of liquids, leading to improved wettability and adhesion, with a hydrophobic recovery time of at least 15 minutes, thus addressing the limitations of temporary hydrophilicity in previous methods.

Implementation Method 1

Plasma treatment (low-pressure and atmospheric-pressure) is widely used for the modification of surface properties of solid polymer materials. The plasma treatment creates a complex mixture of surface functionalities which influence surface physical and chemical properties

Methodology Applied
Scientific EffectPlasma treatment: Plasma

Implementation Method 2

consisting of reactive particles such as electrons, ions and radicals

Methodology Applied
Scientific EffectReactive particles: Ionisation

Implementation Method 3

The plasma treatment creates a complex mixture of surface functionalities which influence surface physical and chemical properties and results in a dramatic change in the wetting behavior of the surface

Methodology Applied
Scientific EffectSurface energy: Surface Tension

Implementation Method 4

diffusion of low molecular weight products from the outer layers into the bulk of the polymer

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 5

oxidation and degradation reactions at the plasma-treated surfaces

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS10475625B2Plasma treatment of liquid surfaces
Publication Date: 2019.11.12 ARIEL UNIV RES & DEV
  • US10475625B2 patent drawing
  • US10475625B2 patent drawing
  • US10475625B2 patent drawing

AI summary

A method of decreasing a water contact angle and/or increasing a surface energy of a liquid is disclosed herein, the method comprising exposing the liquid to a plasma treatment. Further disclosed is a plasma-treated liquid exhibiting a decreased water contact angle and/or increased surface energy, compared to the water contact angle and/or surface energy, respectively, of a non-treated corresponding liquid. Methods for combining a first liquid and a second liquid, or for enhancing an adhesion between a liquid and a surface of another substance, the methods comprising exposing a liquid to plasma treatment, are further disclose herein, as well as a method of predicting an apparent contact angle of a liquid droplet on a surface of a substance.