Pleated Catheter-Mounted Balloon to Reduce Insertion Forces

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Solution Overview

Problem

Conventional catheters with non-pleated balloons experience difficulty in insertion and withdrawal due to random, tight folds that require high forces, making minimally invasive procedures challenging.

Innovation Solution

The catheter-mounted balloon is pre-pleated to fold in a predictable pattern, reducing insertion and withdrawal forces, and allowing for smaller catheter use, with looser pleats requiring less inflation pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a non-pleated balloon is used in a catheter, then the balloon can be fully inflated to treat the patient, but the balloon bunches up and forms tight random folds that require high forces to insert or withdraw

Engineering Contradiction:
Improveease of insertion and withdrawalVSAvoidinsertion and withdrawal force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The balloon is pre-pleated during manufacturing to create predetermined fold lines before the balloon is ever used in the catheter. This preliminary structuring ensures that when the balloon is collapsed for insertion, it follows these pre-established pleat patterns rather than forming random tight folds, thereby reducing the force required for insertion and withdrawal operations

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If a smaller catheter is used for minimally invasive procedures, then patient trauma is reduced and recovery time is shortened, but the balloon cannot be fully inflated due to space constraints

Engineering Contradiction:
Improvepatient trauma and recovery timeVSAvoidballoon inflation volume
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The pleated balloon design transforms the collapse geometry from a three-dimensional random bunching into a controlled two-dimensional pleated structure. This dimensional organization allows the balloon to pack more efficiently within the constrained volume of a smaller catheter while maintaining the capability to fully inflate at the treatment site, thereby enabling minimally invasive procedures with reduced patient trauma

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12403290B2Pleated or folded catheter-mounted balloon
Publication Date: 2025.09.02 COVIDIEN LP
  • US12403290B2 patent drawing
  • US12403290B2 patent drawing
  • US12403290B2 patent drawing

AI summary

A catheter-mounted balloon includes an inflatable chamber defining a volume expandable from a deflated state to an inflated state, the inflatable chamber having a distal transition portion, a proximal transition portion, and a cylindrical body portion disposed between the distal transition portion and the proximal transition portion. The cylindrical body portion of the inflatable chamber includes a pleat zone having a pleat when the inflatable chamber is in the deflated state. The catheter-mounted balloon further includes an electrode disposed along a wall of the inflatable chamber. The pleat traverses the electrode such that is electrode is pleated as well.