Plug-and-Socket Actuator With Flexible Coupling for Cramped Spaces
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing connector systems for power plug devices face challenges in accommodating different construction conditions and geometries, particularly in cramped spaces, where traditional locking mechanisms are inflexible and costly to adapt.
Innovation Solution
A connector system utilizing a flexible coupling element that allows for the independent movement of the actuator and connector elements, enabled by a flexible coupling element such as a cable or hydraulic hose, which can transmit forces and movements across different carriers and geometries, and an electromechanical actuator for automated locking.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional locking mechanisms are used in connector systems, then reliable locking is achieved, but adaptability to different construction conditions and geometries deteriorates
Solution Approach 1:
The patent applies the dynamics principle by making the actuator movable relative to the connector element through a flexible coupling element. The actuator can actively move between different positions (retracted and extended) to adapt to different construction conditions and geometries while maintaining reliable locking when engaged. This dynamic positioning capability allows the same connector system to be used in various applications with different spatial requirements.
2Manufacturing precision
If connector systems are designed for specific geometries, then manufacturing precision is improved, but device complexity increases due to multiple variants
Solution Approach 1:
The patent applies the universality principle by designing a connector system with a movable actuator that can adapt to different geometries and construction conditions. Instead of creating multiple specialized connector variants for different applications, a single universal connector design with an actively movable actuator can accommodate various spatial requirements and mounting configurations, reducing the number of device variants needed.
3Force
If rigid coupling is used between actuator and connector element, then force transmission efficiency is improved, but adaptability to relative movements deteriorates
Solution Approach 1:
The patent applies the flexible shells principle by using a flexible coupling element to connect the actuator to the connector element. This flexible coupling maintains sufficient force transmission efficiency to actuate the locking mechanism while simultaneously accommodating relative movements and vibrations between the actuator and connector element, providing adaptability without sacrificing force transmission.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution allows for adaptable installation in various environments, reduces manufacturing costs by enabling the same system to be used across different devices, and provides automated and secure locking of connectors, preventing unintentional disconnection.
Implementation Method 1
it can transmit a tensile force from the actuator component to the target component
Implementation Method 2
an electromechanical actuator for automated locking
Data Source
Figure 1~2
Figure 3~4b
AI summary
The invention relates to a plug-and-socket system in which an actuator (20) is connected to a plug-and-socket element (10) by means of a flexible coupling element (30). This allows, in particular, the production of a locking mechanism, in which a target component in the plug-and-socket element is moved by the actuator. The actuator can be, for example, an electromechanical element.