Temperature-Responsive Polishing Agent for CMP Viscosity Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The semiconductor industry faces challenges in stabilizing the supply and discharge of polishing agents during chemical mechanical polishing (CMP) processes, particularly in adjusting viscosity to enhance polishing performance, which is crucial for removing raised defects and ensuring efficient planarization without increasing equipment costs or complexity.

Innovation Solution

The use of organic polymers that undergo reversible phase transitions between gel and sol states based on temperature and shear rate, allowing for adjustable viscosity in polishing agents, enabling efficient polishing and easy supply/discharge through temperature and rotation speed control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If polishing agent viscosity is increased to enhance polishing performance, then polishing performance is improved, but supply and discharge of polishing agent becomes difficult

Engineering Contradiction:
Improvepolishing performanceVSAvoidsupply and discharge of polishing agent
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The polishing agent uses a temperature-responsive polymer that dynamically changes its viscosity based on temperature. During polishing, the agent maintains high viscosity for effective polishing performance. During supply and discharge, the temperature is adjusted to change viscosity, enabling easy flow and removal without manual intervention or complex mechanical systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the physical parameter of viscosity by controlling temperature. The polishing agent contains a polymer whose viscosity is highly dependent on temperature, allowing the system to switch between high-viscosity (polishing mode) and low-viscosity (supply/discharge mode) states through temperature adjustment, resolving the contradiction between polishing performance and ease of operation.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If polishing agent viscosity is adjusted to match different polishing requirements, then polishing adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvepolishing adaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Instead of using multiple polishing agents with different viscosities or complex mixing systems, the invention uses a single polishing agent whose viscosity parameter is changed through temperature control. This allows adaptation to different polishing requirements while maintaining simple device architecture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The polishing agent autonomously adjusts its viscosity in response to temperature changes, eliminating the need for external control systems, pumps, or mixing mechanisms. The polymer's inherent temperature-responsive properties enable self-adjustment, reducing device complexity while maintaining high adaptability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances polishing performance by adjusting viscosity according to process needs, improving planarization rates and reducing equipment costs by allowing for high-viscosity polishing in initial stages and low-viscosity polishing in later stages, while facilitating easy supply and discharge of the polishing agent.

Implementation Method 1

The organic polymer makes a reversible phase transition between a gel state and a sol state depending on a temperature

Methodology Applied
Scientific EffectPhase transition (sol-gel transition): Phase Change

Implementation Method 2

A polishing agent comprises abrasive grains and an organic polymer

Methodology Applied
Scientific EffectShear thinning: Shear Thinning

Data Source

PatentUS11986920B2Polishing method, polishing agent and cleaning agent for polishing
Publication Date: 2024.05.21 KIOXIA CORP
  • US11986920B2 patent drawing
  • US11986920B2 patent drawing
  • US11986920B2 patent drawing

AI summary

According to one embodiment, a polishing method includes supplying a polishing agent to be between a polishing pad and to-be-polished surface, then polishing the to-be-polished surface with the polishing agent while rotating at least one of the to-be-polished surface and the polishing pad. The polishing agent includes abrasive grains and an organic polymer. The organic polymer makes a reversible phase transition between a gel state and a sol state depending on temperature.