Polishing Head Elastic Ring Structure for Uniform Wafer Contact

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Solution Overview

Problem

Existing polishing heads for substrates, such as wafers, face challenges due to machining accuracy limits, resulting in irregular contact surfaces that lead to variations in pressing force and incomplete contact between the polishing tool and the substrate, thereby compromising polishing performance.

Innovation Solution

A polishing head featuring an annular elastic member that presses the polishing tool against the substrate, with a pressing-tool body having a fitting groove for the elastic member, allowing for uniform force application and smooth contact surface maintenance through elastic deformation and tension.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a pressing tool with a rigid contact surface is used, then the structure is simple and easy to manufacture, but the contact surface becomes irregular due to machining accuracy limits, causing non-uniform pressing force

Engineering Contradiction:
Improvecontact surface smoothnessVSAvoidpressing tool structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies this principle by using an elastic member (such as an elastic ring or elastic layer) as the contact surface between the pressing tool and polishing tool. The elastic material naturally conforms to the polishing tool surface, eliminating irregularities caused by machining limits and ensuring uniform pressing force distribution without requiring ultra-precise rigid surface machining.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent changes the physical state of the contact surface from rigid to elastic. By selecting elastic members with appropriate elasticity parameters (such as Shore hardness), the contact surface can deform to match the polishing tool geometry, achieving smooth contact through material property selection rather than machining precision.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a rigid pressing tool is used, then the device is simple, but regions where the polishing tool does not contact the substrate occur due to surface irregularities

Engineering Contradiction:
Improvepolishing performanceVSAvoidpressing tool structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The elastic member acts as a flexible interface that ensures complete contact between the polishing tool and substrate by conforming to the polishing tool surface geometry, eliminating non-contact regions and improving polishing reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The elastic member is pre-compressed between the pressing tool and polishing tool, creating preliminary contact pressure that ensures the polishing tool maintains uniform contact with the substrate throughout the polishing process, preventing non-contact regions before they can form.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If the contact surface is made smooth through high-precision machining, then uniform pressing force is achieved, but the manufacturing cost and complexity increase

Engineering Contradiction:
Improvecontact surface uniformityVSAvoidpressing tool fabrication
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

Instead of machining a rigid surface to high precision, the patent uses an elastic member that naturally forms a smooth contact surface through its material properties. This approach is easier to manufacture because it requires selecting and installing an elastic component rather than performing complex high-precision machining operations.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent changes the approach from achieving smoothness through machining parameters to achieving smoothness through material parameters. By selecting elastic materials with appropriate properties (such as Shore hardness between 40-80), the smooth contact surface is obtained through material selection rather than manufacturing process complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polishing head ensures a uniform pressing force on the substrate, preventing regions of non-contact and enhancing polishing performance by maintaining a smooth contact surface through the use of an elastic member.

Implementation Method 1

an annular elastic member configured to press a polishing tool against a substrate... the elastic member is put on the pressing-tool body with the elastic member elastically deformed

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentEP4101588B1Polishing head and polishing device
Publication Date: 2025.06.04 EBARA CORP
  • EP4101588B1 patent drawingFigure 1
  • EP4101588B1 patent drawingFigure 2
  • EP4101588B1 patent drawingFigure 3

AI summary

The present invention relates to a polishing head for pressing a polishing tool against a substrate, such as a wafer. Further, the present invention relates to a polishing apparatus for polishing a substrate with such a polishing head. A polishing head (10) includes an annular elastic member (40) configured to press a polishing tool (3) against the substrate (W), and a pressing-tool body (43) having a pressing surface (44) configured to press the polishing tool (3) against the substrate (W) via the elastic member (40), wherein the pressing surface (44) has a first fitting groove (45) in which a first portion (41) of the elastic member (40) fits, the first portion (41) protrudes from the pressing surface (44), the elastic member (40) is put on the pressing-tool body (43) with the elastic member (40) elastically deformed, and the polishing head (10) is configured to press the polishing tool (3) against the substrate (W) by the first portion (41).