Carrier Density Modulation in Polymer OFETs via Chemical Vapor Treatment

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Solution Overview

Problem

Existing organic field-effect transistors (OFETs) face challenges with unstable device characteristics due to unintentional doping, leading to uncontrollable carrier density, variable threshold voltage, and decreased on/off ratio, which hinders their practical application in plastic electronics.

Innovation Solution

The use of regioregular donor-acceptor semiconducting polymers, such as PCDTPT, with controlled doping and charge compensation through chemical vapor treatments, specifically with NH4OH and I2, to modulate carrier density and threshold voltage while maintaining high mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If doping is used to increase carrier density, then conductivity improves, but device characteristics become unstable and threshold voltage becomes variable

Engineering Contradiction:
Improvedevice characteristics stabilityVSAvoidunintentional doping effects
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary doping action during the semiconductor polymer film formation process, before device operation. By incorporating doping agents into the solution processing step, the desired carrier density is established upfront, preventing subsequent unintentional doping variations that cause instability in device characteristics

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the doping parameter from post-fabrication modification to in-situ control during film formation. By adjusting doping concentration in the solution phase and controlling doping kinetics during deposition, the method achieves stable carrier density without the variability associated with conventional doping approaches

Inventive Principle:
Principle #35Parameter changes

2Reliability

If carrier density is increased to improve conductivity, then on/off ratio decreases

Engineering Contradiction:
Improveconductivity controlVSAvoiddecreased on/off ratio
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by creating spatially differentiated doping regions within the semiconductor layer. Higher doping concentrations are localized near electrode interfaces where charge injection occurs, while the channel region maintains lower doping to preserve high on/off ratio, thus achieving both good conductivity and switching performance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses partial doping action, applying doping selectively to specific regions rather than uniformly throughout the entire semiconductor layer. This partial doping approach provides sufficient carriers for good conductivity at interfaces while maintaining low carrier density in the channel to preserve high on/off ratio

Inventive Principle:
Principle #16Partial or excessive action

3Quantity of substance

If chemical vapor treatment is used for doping, then carrier density is modulated, but contact resistance increases

Engineering Contradiction:
Improvecarrier densityVSAvoidcontact resistance
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent performs preliminary doping through solution processing before the semiconductor film is fully formed and before contact regions are defined. This preliminary doping establishes a foundation of charge carriers that reduces contact resistance subsequent to device fabrication, avoiding the need for post-fabrication chemical vapor treatment that would increase contact resistance

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in OFETs with controlled carrier density, reduced contact resistance, and increased mobility, achieving a carrier mobility of up to 58.6 cm2 V−1s−1 and a threshold voltage within ±2 Volts of 0 Volts, enhancing the reliability and performance of plastic electronic circuits.

Implementation Method 1

chemical vapor treatments, specifically with NH4OH and I2

Methodology Applied
Scientific EffectChemical Vapour Deposition: Chemical Vapour Deposition

Implementation Method 2

chemical vapor treatments, specifically with NH4OH and I2

Methodology Applied
Scientific EffectChemical Vapour Deposition: Chemical Vapour Deposition

Data Source

PatentUS10167362B2Doping-induced carrier density modulation in polymer field-effect transistors
Publication Date: 2019.01.01 RGT UNIV OF CALIFORNIA
  • US10167362B2 patent drawing
  • US10167362B2 patent drawing
  • US10167362B2 patent drawing

AI summary

A method of fabricating an organic field effect transistor (OFET), including forming a source contact, a drain contact, and a gate connection to a channel comprising semiconducting polymers, wherein the gate connection applies a field to the semiconductor polymers across a dielectric layer to modulate conduction along the semiconducting polymers between the source contact and the drain contact; and treating the semiconducting polymers, wherein the treating includes a chemical treatment that controls a carrier density, carrier mobility, threshold voltage, and/or contact resistance of the OFET.