Polyphenylene Membranes With Controlled Sulfonation Sites

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Solution Overview

Problem

The challenge lies in synthesizing well-defined polymer backbones with sterically-encumbered, rigid aryl-aryl linkages for hydrocarbon-based proton exchange membranes, as existing methods face difficulties in achieving precise control over the placement of ionic functionality and structural organization, leading to inefficient ionic conductivity and stability.

Innovation Solution

The development of a polymer with a repeating unit that allows for precise control of ionic group placement, utilizing a specific chemical structure and synthesis method to form a random block copolymer with controlled sulfonation, enhancing the structural order and stability of the membrane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If post-sulfonation of polyphenylenes is employed to introduce ionic functionality, then ionic conductivity is improved, but manufacturing precision and structural definition deteriorate due to random distribution of sulfonic acid groups

Engineering Contradiction:
Improveionic conductivityVSAvoidplacement control of ionic groups
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-installing directing groups (such as halogen atoms) at specific positions on the polyphenylene backbone before polymerization. These directing groups guide the subsequent sulfonation reaction to occur at predetermined locations, ensuring precise placement of ionic groups rather than random distribution. This resolves the contradiction by enabling both high ionic conductivity and precise manufacturing control.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses directing groups as intermediary elements that mediate between the polymer backbone and the sulfonic acid groups. These intermediaries (such as halogen atoms or other substituent groups) control the orientation and placement of ionic functionality during the sulfonation process, allowing precise structural definition while maintaining high ionic conductivity in the final product.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If rigid aryl-aryl linkages are used in the polymer backbone, then mechanical strength is improved, but ease of manufacture deteriorates due to steric encumbrance and difficulty in forming linkages

Engineering Contradiction:
Improvemechanical strengthVSAvoidsynthesis difficulty
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-forming the rigid aryl-aryl linkage structure in the monomer stage before polymerization. By incorporating rigid aromatic groups (such as phenylene, naphthalene, or anthracene units) into the monomer structure beforehand, the subsequent polymerization process becomes simpler and more controllable, resolving the contradiction between achieving mechanical strength and ease of manufacture.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies local quality by introducing rigid aryl-aryl linkages at specific local positions within the polymer chain rather than throughout the entire structure. This allows the polymer to maintain overall flexibility and ease of processing while having localized regions of high mechanical strength and structural rigidity where needed for performance.

Inventive Principle:
Principle #3Local quality

3Reliability

If precise control of polymer structure is implemented, then ionic conductivity is improved through enhanced short and long range order, but device complexity increases

Engineering Contradiction:
Improveionic conductivityVSAvoidsynthesis process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-designing and pre-assembling monomer units with specific structural features (such as directing groups and rigid linkages) before polymerization. This preliminary structuring enables the formation of polymers with high short and long range order for improved ionic conductivity, while the modular nature of the pre-designed monomers actually simplifies the overall synthesis process rather than increasing complexity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12084554B2Polyphenylenes, methods, and uses thereof
Publication Date: 2024.09.10 SIMON FRASER UNIVERSITY
  • US12084554B2 patent drawing
  • US12084554B2 patent drawing
  • US12084554B2 patent drawing

AI summary

Described herein are anionic phenylene oligomers and polymers, and devices including these materials. The oligomers and polymers can be prepared in a convenient and well-controlled manner, and can be used in cation exchange membranes. Also described is the controlled synthesis of anionic phenylene monomers and their use in synthesizing anionic oligomers and polymers, with precise control of the position and number of anionic groups.