Pool Boiling Stabilizing Unit for Orientation-Independent Cooling

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Solution Overview

Problem

Existing pool boiling cooling systems are ineffective for cooling components that move or change orientation, as they require specific orientations to function, leading to inefficiencies and high costs in maintaining functionality.

Innovation Solution

A pool boiling system incorporating a stabilizing unit that maintains the pool boiling unit in a functional orientation across various operating orientations, utilizing a gyroscope or gimbal system to ensure consistent cooling performance regardless of the component's orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional pool boiling cooling system is used, then heat dissipation is effective when the system is in a fixed orientation, but the system becomes ineffective when the component moves or changes orientation

Engineering Contradiction:
Improvecooling effectivenessVSAvoidorientation flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by making the pool boiling unit movable relative to the heat-generating component through a stabilizing mechanism (such as a gimbal or gravity-based pivot). This allows the cooling unit to dynamically adjust its position and maintain the required functional orientation even when the overall system or vehicle orientation changes, thereby resolving the contradiction between maintaining reliable cooling and adapting to different orientations

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces a stabilizing unit or intermediary mechanism between the heat-generating component and the pool boiling cooling unit. This intermediary actively maintains the functional orientation of the cooling unit regardless of the orientation of the host system, allowing the cooling system to remain effective while the vehicle or component can move freely in various orientations

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If particularly shaped devices (e.g., U-shaped pool boilers) are used to accommodate movement, then orientation flexibility is improved, but manufacturing cost and complexity increase

Engineering Contradiction:
Improveorientation flexibilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent segments the cooling system into distinct functional modules: the pool boiling cooling unit, the stabilizing mechanism, and the mounting interface. This segmentation allows each component to be manufactured independently using standard processes, avoiding the need for complex custom-shaped devices while maintaining orientation flexibility through the modular stabilizing mechanism

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces complex custom-shaped mechanical structures with simpler mechanical stabilization mechanisms (such as gimbals, pivots, or gravity-based orientation maintenance systems). This substitution maintains the ability to accommodate movement and orientation changes while significantly reducing manufacturing complexity and cost compared to creating entirely custom-shaped cooling devices

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If pool boiling cooling is used for moving components, then cooling efficiency is maintained, but the system requires complex stabilization mechanisms

Engineering Contradiction:
Improvecooling efficiencyVSAvoidstabilization mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs self-service principles by utilizing passive stabilization mechanisms such as gravity-based pivots or gimbal systems that automatically maintain the functional orientation of the pool boiling unit without requiring active control systems, sensors, or power consumption. The stabilizing mechanism self-adjusts based on physical principles, maintaining cooling efficiency while minimizing added complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the operational parameters of the stabilization mechanism by using passive physical parameters (gravity, inertia, center of mass positioning) rather than active controlled parameters. This allows the system to maintain cooling efficiency through automatic orientation maintenance without requiring complex electronic controls, motors, or sensors, thereby reducing overall system complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective heat dissipation for components in changing orientations, such as those in vehicles, by maintaining the pool boiling unit in a fixed position, thus preventing overheating and damage, while reducing energy consumption and costs.

Implementation Method 1

pool boiling (thermosyphon) cooling

Methodology Applied
Scientific EffectPool boiling: Boiling

Implementation Method 2

immersion cooling, such as pool boiling (thermosyphon) cooling

Methodology Applied
Scientific EffectThermosyphon: Thermosyphon

Implementation Method 3

utilizing a gyroscope or gimbal system

Methodology Applied
Scientific EffectGyroscope: Gyroscope

Implementation Method 4

utilizing a gyroscope or gimbal system

Methodology Applied
Scientific EffectGimbal: Gimbal

Data Source

PatentUS9974208B2Pool boiling system
Publication Date: 2018.05.15 TOYOTA JIDOSHA KK
  • US9974208B2 patent drawing
  • US9974208B2 patent drawing
  • US9974208B2 patent drawing

AI summary

Pool boiling systems, cooling systems configured to cool one or more heat generating portions of a vehicle, and methods of maintaining a functional orientation of a pool boiling unit are disclosed. A pool boiling system may include the pool boiling unit and a stabilizing unit coupled to the pool boiling unit. The stabilizing unit maintains the pool boiling unit in a functional orientation across a plurality of operating orientations of the pool boiling system.