Integrated Popcorn Topping Dispensing for Space-Saving Service

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Solution Overview

Problem

Conventional popcorn machines require significant counter space due to separate popcorn machines and topping dispensers, leading to inefficiencies in customer service and space utilization in commercial settings.

Innovation Solution

Integration of a topping dispensing system within the popcorn machine, featuring a heated topping container, an oscillating pump, and a delivery tube that dispenses toppings directly into a serving container upon activation by a push bar or actuator, allowing for controlled topping application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a separate topping dispenser is placed near the popcorn machine, then customers can access toppings, but counter space is consumed and multiple trips are required

Engineering Contradiction:
Improvecustomer convenienceVSAvoidcounter space
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent combines the topping dispenser with the popcorn machine by integrating the topping container, pump system, and dispensing mechanism directly into the popcorn machine cabinet. This merging eliminates the need for a separate topping dispenser unit, thereby conserving counter space while maintaining customer access to toppings through the integrated system.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If customers make multiple trips between popcorn cabinet and topping dispenser, then they can get desired toppings, but time is consumed and congestion increases

Engineering Contradiction:
Improvetopping application flexibilityVSAvoidservice time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

By integrating the topping dispenser into the popcorn machine, customers can access toppings immediately at the service point without needing to transport containers between locations. This eliminates multiple trips and reduces service time while maintaining the flexibility to apply toppings at different stages of the serving process.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated system allows customers to self-serve toppings directly at the popcorn machine through easily accessible dispensing mechanisms, eliminating the need for salesperson intervention or multiple trips to separate topping stations, thereby reducing service time and congestion.

Inventive Principle:
Principle #25Self-service

3Device complexity

If topping is dispensed without heating, then the dispensing process is simpler, but topping application control is reduced

Engineering Contradiction:
Improvedispensing system complexityVSAvoidtopping application control
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent integrates both heating and pumping functions into the topping dispensing system, with the heated topping container positioned to allow gravity-assisted flow into the pump. This combination of heating, pumping, and dispensing in one integrated system provides precise control over topping application while managing complexity through functional integration rather than separate components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces space requirements, streamlines customer service by eliminating the need for separate topping dispensers, and minimizes the number of trips required for topping, thereby enhancing operational efficiency and reducing congestion at food concessions.

Implementation Method 1

an oscillating pump, and a delivery tube that dispenses toppings

Methodology Applied
Scientific EffectOscillation: Harmonic Oscillator

Implementation Method 2

featuring a heated topping container

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20090056558A1Popcorn machines with topping dispensing systems and associated methods of use and manufacture
Publication Date: 2009.03.05 C CRETORS & CO
  • US20090056558A1 patent drawing
  • US20090056558A1 patent drawing
  • US20090056558A1 patent drawing

AI summary

Popcorn machines having topping dispensing systems are disclosed herein. A popcorn machine configured in accordance with an embodiment of the disclosure includes a popping kettle or other popping apparatus positioned in a cabinet. The popping apparatus is configured to heat un-popped corn kernels and pop the corn kernels. After popping, the corn is held in the cabinet. The popcorn machine of this embodiment further includes a topping outlet positioned in the cabinet and a topping pump. The topping outlet is operably connectable to a topping container, and the topping pump is configured to move topping from the topping container through the topping outlet and onto a serving portion of popcorn in response to operator activation of the pump.