Porous Graphite Negative Electrode Material for Low-Temperature Charging

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Solution Overview

Problem

Lithium-ion batteries face challenges in maintaining high performance at low temperatures, particularly in terms of discharge rate and preventing lithium precipitation, due to limitations in existing negative electrode materials which often compromise between kinetic performance and energy density.

Innovation Solution

A negative electrode material with carbonaceous active particles featuring specific pore structures and distributions, including pore sizes between 0.3 μm and 2.0 μm, and a proportion of particles with 2-5 pores, ensures improved low-temperature charge and discharge performance while maintaining mechanical strength and energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the particle size of graphite is reduced to shorten the lithium intercalating path, then the kinetic performance is improved, but the energy density is reduced

Engineering Contradiction:
Improvelithium intercalating speedVSAvoidenergy density
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent introduces a porous structure into the graphite particles with controlled pore sizes (0.5-2.0 μm) and specific pore quantities (1-5 pores per particle). This porous structure creates multiple lithium ion pathways within the particle, effectively shortening the intercalation path without reducing the overall particle size, thus maintaining energy density while improving kinetic performance

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent changes the internal structure parameters of graphite particles by introducing pores with specific size ranges (0.5-2.0 μm) and controlling the number of pores (1-5 per particle). This structural parameter modification allows lithium ions to access the particle interior more efficiently through the pores, improving reaction kinetics without sacrificing the particle size needed for high energy density

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the negative electrode material is directly coated to improve kinetic performance, then the discharge rate is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvedischarge rateVSAvoidmanufacturing cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent employs a porous graphite structure that can be manufactured through conventional processing methods without requiring complex coating operations. The porous structure is formed during graphite synthesis, allowing cost-effective production while achieving high discharge rates through the enhanced lithium ion transport pathways provided by the pores

Inventive Principle:
Principle #31Porous materials

3Ease of operation

If the particle size is reduced to improve low-temperature performance, then the charging capability is improved, but the compacted density is reduced

Engineering Contradiction:
Improvelow-temperature charging capabilityVSAvoidcompacted density
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The patent introduces a porous structure with controlled pore sizes (0.5-2.0 μm) that facilitates rapid lithium ion diffusion to the particle interior, significantly improving low-temperature charging capability. Meanwhile, the overall particle size is maintained at larger dimensions, ensuring high compacted density when the electrode is assembled, thus resolving the contradiction between low-temperature performance and energy density

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS20240030439A1Negative electrode material, and electrochemical apparatus and electronic device including same
Publication Date: 2024.01.25 NINGDE AMPEREX TECHNOLOGY LTD
  • US20240030439A1 patent drawing

AI summary

A negative electrode material includes a carbonaceous active material. Observed in a 80 μm×100 μm region of an SEM image, the carbonaceous active material includes carbonaceous particles with pores. A proportion of a quantity of the carbonaceous particles with a quantity of the pores of N≤2 in a total quantity of the carbonaceous particles in the 80 μm×100 μm region is ≤60%, and a proportion of a quantity of the carbonaceous particles with a quantity of the pores of 3≤N≤5 in the total quantity of carbonaceous particles in the 80 μm×100 μm region is ≤30%.