Porous Silicon Anode Active Material for Lithium Battery

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Solution Overview

Problem

Current anode active materials in lithium secondary batteries face challenges such as volumetric swelling or shrinkage during charging and discharging, leading to decreased capacity retention, efficiency, and lifespan, limiting their performance as high-capacity negative active materials.

Innovation Solution

A porous silicon anode active material with uniform pore diameters ranging from 50 nm to 80 nm is developed by heat-treating a silicon aluminum alloy in an inert gas atmosphere and selectively removing aluminum using an acidic solution, which controls porosity and pore size to suppress volume expansion and enhance energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If non-carbonaceous materials such as silicon are used as anode active material to increase capacity, then the capacity of the battery is improved, but volumetric swelling during charging and discharging leads to decreased capacity retention ratios and lifespan characteristics

Engineering Contradiction:
ImprovecapacityVSAvoidcapacity retention ratio and lifespan
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies porous silicon as the anode active material, where the porous structure provides void spaces that can accommodate volume expansion during lithium insertion. The pores act as buffers that absorb the mechanical stress of swelling, preventing structural degradation and maintaining capacity retention over multiple cycles while preserving high capacity.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses composite materials by combining silicon with other materials in a porous structure. This composite approach allows the silicon to provide high capacity while the porous framework and surrounding materials constrain volume expansion and reduce stress-related destructive phenomena, thereby improving both capacity and reliability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If porous silicon with controlled pore diameter is used to suppress volume expansion, then capacity retention and lifespan are improved, but the complexity of manufacturing increases

Engineering Contradiction:
Improvecapacity retention ratio and lifespanVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent controls the pore diameter as a specific parameter within the range of 50-80 nm to optimize the balance between volume expansion suppression and manufacturing feasibility. By defining a specific parameter range rather than requiring precise control at a single value, the manufacturing complexity is reduced while still achieving the desired performance improvement in capacity retention and lifespan.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The porous silicon anode active material effectively improves the cycle characteristics and life characteristics of lithium secondary batteries by maintaining a high discharge capacity and reducing stress-related destructive phenomena, resulting in enhanced performance.

Implementation Method 1

Lithium secondary batteries produce electrical energy by oxidation and reduction reactions that occur when lithium ions are intercalated to or deintercalated from a cathode and an anode

Methodology Applied
Scientific EffectOxidation and reduction reactions: Redox Reactions

Implementation Method 2

selectively removing the aluminum by performing etching on a resultant of the heat-treating with an acidic solution

Methodology Applied
Scientific EffectSelective etching:

Data Source

PatentUS10361428B2Anode active material, method of preparing the same, and lithium secondary battery including the anode active material
Publication Date: 2019.07.23 SAMSUNG SDI CO LTD
  • US10361428B2 patent drawing
  • US10361428B2 patent drawing
  • US10361428B2 patent drawing

AI summary

An anode active material including a porous silicon having pores with a uniform average pore diameter, wherein the average pore diameter of the pores is in a range of about 50 nm to about 80 nm, a method of preparing the anode active material, and a lithium secondary battery including an anode including the anode active material.