Porous Silicon Anode Material for Volume-Stable Lithium Batteries

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Solution Overview

Problem

Silicon-based negative electrode active materials experience significant volume expansion during charging and discharging, leading to disconnection of the conductive path and deterioration of battery performance, limiting their commercialization in high-capacity lithium secondary batteries.

Innovation Solution

A porous silicon-based active material is prepared by etching crushed silicon with an alkaline solution, adjusting the specific surface area and tap density to 5-80 m²/g and 0.2-0.8 g/cm³, respectively, to enhance lithium intercalation and deintercalation reactions and mitigate volume change.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based compound is used as negative electrode active material to increase capacity, then discharge capacity is improved, but volume rapidly expands during charging causing conductive path disconnection and battery characteristic deterioration

Engineering Contradiction:
Improvedischarge capacityVSAvoidconductive path integrity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies porous silicon-based compound as the negative electrode active material. The porous structure provides internal void space that can accommodate volume expansion during lithiation, preventing particle cracking and conductive path disconnection. This allows the use of high-capacity silicon-based materials while maintaining electrode integrity and battery reliability throughout charge-discharge cycles.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent employs composite silicon-based compounds combining silicon with other materials (such as carbon matrices or metal oxides). This composite structure provides mechanical support and conductive pathways that accommodate silicon's volume expansion while maintaining electrical conductivity and structural integrity, thereby preserving battery performance and reliability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon-based compound with high capacity is used, then energy density is improved, but volume expansion causes particle stress and service life reduction

Engineering Contradiction:
Improveenergy densityVSAvoidservice life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The porous structure of the silicon-based compound provides internal buffer space that absorbs volume expansion stress during charging. This prevents particle cracking and structural degradation, thereby extending the service life of the battery while maintaining high energy density from the silicon-based active material.

Inventive Principle:
Principle #31Porous materials

3Stability of the object's composition

If thin film coating is applied to suppress volume expansion, then volume change is reduced, but battery performance deteriorates

Engineering Contradiction:
Improvevolume stabilityVSAvoidbattery performance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

Instead of applying thin film coatings that may impede lithium ion transport and deteriorate performance, the patent utilizes the intrinsic porous structure of the silicon-based compound itself. This porous architecture provides volume stability through internal void space while maintaining open pathways for lithium ion diffusion, thereby preserving battery performance.

Inventive Principle:
Principle #31Porous materials

4Reliability

If particle diameter is adjusted to prevent conductive path disconnection, then conductive path integrity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveconductive path integrityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes porous silicon-based compounds with optimized particle morphology that inherently maintain conductive path integrity. The porous structure and controlled particle size distribution are achieved through a single-step synthesis process, avoiding the need for multiple post-processing steps such as coating or assembly operations, thereby simplifying manufacturing while ensuring conductive path stability.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The porous structure improves the uniformity of lithium reactions, reduces stress on the particles, and extends the service life of the battery by buffering volume changes, maintaining the integrity of the conductive path.

Implementation Method 1

etching the surface of a crushed silicon-based active material itself through an alkaline solution treatment

Methodology Applied
Scientific EffectChemical etching: Chemical Bonding

Implementation Method 2

a negative electrode active material for intercalating and de-intercalating lithium ions from the positive electrode

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentEP4712164A1Negative active material, method for preparing same, negative electrode composition, negative electrode comprising same for lithium secondary battery, and lithium secondary battery comprising negative electrode
Publication Date: 2026.03.18 LG ENERGY SOLUTION LTD
  • EP4712164A1 patent drawingFigure 1~3
  • EP4712164A1 patent drawing
  • EP4712164A1 patent drawing

AI summary

The present application relates to a negative electrode active material, a method for preparing the negative electrode active material, a negative electrode composition, a negative electrode for a lithium secondary battery including the same, and a lithium secondary battery including the negative electrode.