Portable Dehumidifier with Nested Coil Layout and Adaptive Fan Control

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Solution Overview

Problem

Current dehumidifiers are often bulky, difficult to move, and inefficient, making them unsuitable for applications like fire and flood restoration where quick and effective moisture removal is needed.

Innovation Solution

A portable dehumidifier design featuring a compact and rugged structure with a pivoting handle, unique wheel mounting brackets for increased mobility, and a fan control method that adjusts speed based on temperature differences between ambient and exhaust temperatures to maintain optimal dehumidification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional dehumidifier designs are used, then dehumidification function is provided, but the device is bulky and difficult to move

Engineering Contradiction:
ImprovemobilityVSAvoiddevice size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The handle is designed to pivot between a stored position (flush with the cabinet) and an engaged position (extended for gripping), allowing the device to transition between compact transport configuration and usable operating configuration. This dynamic positioning resolves the contradiction by making the device compact when moved and functional when in use.

Inventive Principle:
Principle #15Dynamics

2Productivity

If current dehumidifiers are used, then moisture removal is achieved, but they are inefficient in various respects

Engineering Contradiction:
Improvedehumidification efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The dehumidification system employs nested evaporator and condenser coils where the secondary evaporator is positioned within or adjacent to the primary evaporator, and the secondary condenser is positioned within or adjacent to the primary condenser. This nested arrangement increases heat exchange efficiency and dehumidification productivity while minimizing the space required, thereby not increasing overall device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The fan control system continuously monitors temperature differences between ambient and exhaust air, and dynamically adjusts fan speed to maintain optimal dehumidification conditions. This continuous adjustment ensures the system operates at peak efficiency throughout the dehumidification process, improving productivity without requiring more complex hardware.

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If fan speed is increased to improve dehumidification, then moisture removal speed increases, but energy consumption increases

Engineering Contradiction:
Improvemoisture removal speedVSAvoidfan energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The fan control system continuously monitors the temperature difference between ambient and exhaust air and uses this feedback to dynamically adjust fan speed. When the temperature difference indicates optimal dehumidification conditions, the fan operates at lower speeds to conserve energy. When conditions require faster moisture removal, the fan speed increases accordingly. This feedback mechanism resolves the contradiction by optimizing the balance between productivity and energy consumption based on real-time operating conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design results in a more compact, efficient, and effective dehumidification system that can be easily transported and operated, ensuring optimal moisture removal in challenging environments.

Implementation Method 1

a compressor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a primary condenser located proximate to the airflow outlet

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

a primary evaporator located adjacent to the secondary evaporator

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

a secondary condenser located between the primary evaporator and the primary condenser

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 5

a secondary evaporator located proximate to the airflow inlet

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 6

The fan is configured to generate an airflow that flows into the cabinet through the airflow inlet and out of the cabinet through the airflow outlet

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS10852014B2Portable rugged dehumidifier
Publication Date: 2020.12.01 THERMA STOR LLC
  • US10852014B2 patent drawing
  • US10852014B2 patent drawing
  • US10852014B2 patent drawing

AI summary

A portable dehumidifier includes a cabinet, a fan, a dehumidification system, and a compressor. The cabinet includes a front side and a back side opposite the front side, an airflow inlet located on a first side of the cabinet, and an airflow outlet located on a second side of the cabinet that is opposite the first side. The dehumidification system includes a secondary evaporator located proximate to the airflow inlet, a primary condenser located proximate to the airflow outlet, a primary evaporator located adjacent to the secondary evaporator, a secondary condenser located between the primary evaporator and the primary condenser, and a compressor. The fan is configured to generate an airflow that flows into the cabinet through the airflow inlet and out of the cabinet through the airflow outlet. The airflow flows through the dehumidification system in order to provide dehumidification to the airflow.