Position Detection Apparatus Signal Synthesis Error Reduction
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Solution Overview
Problem
Existing position detection apparatuses, such as incremental and absolute encoders, face limitations in accuracy and error accumulation due to noise and phase errors, particularly when detecting absolute positions over a wide range.
Innovation Solution
A position detection apparatus that employs an optical encoder with a signal processing circuit generating multiple periodic signals from phase signals, using synthesis processing to produce an absolute position signal with reduced error, allowing accurate detection over a wide range without requiring a reference position.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If an upper-level position signal is generated by using the difference between two phase signals from sine waves and cosine waves, then a position signal with high accuracy can be obtained, but the error contained in the upper-level position signal becomes greater than the error in the original phase signal
Solution Approach 1:
The patent introduces a third periodic signal as an intermediary to mediate between the two original periodic signals. Instead of directly calculating the upper-level position signal from two phase signals (which amplifies errors), the system uses the third periodic signal as a reference to specify the position of finer periodic signals. This intermediary approach distributes and reduces the impact of phase errors, allowing accurate position detection over a wider range without error accumulation.
2Measurement precision
If the position of a periodic signal finer than the upper-level position signal is specified using the upper-level position signal, then high accuracy position detection is achieved, but the detection region is limited due to error accumulation
Solution Approach 1:
The patent segments the position detection task into multiple levels using periodic signals with different periods. By using a third periodic signal with a period longer than the first two, the system creates a hierarchical structure where each level contributes to the overall position accuracy. This segmentation allows the detection region to be extended beyond the limitations of individual periodic signals while maintaining high accuracy through the combined information from all three signals.
3Reliability
If an absolute encoder is used to maintain position information without reference to home position, then position information is preserved when electric power is turned off, but phase errors between slit strings cause detection waveform distortion
Solution Approach 1:
The patent implements a feedback mechanism where the third periodic signal provides reference information that compensates for phase errors in the first two periodic signals. The signal processing unit continuously compares and adjusts the phase relationships among all three signals, using the longer-period third signal as a stable reference. This feedback approach maintains absolute position information retention while actively correcting for phase error distortion caused by slit string misalignment or mechanical variations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The apparatus achieves high-accuracy absolute position detection over a wide range with reduced error, maintaining signal continuity and enabling stable detection of absolute positions without the need for a home position reference.
Implementation Method 1
a light receiving element array (16) which receives the reflected light
Data Source
Figure 1
Figure 2~3
Figure 4A~4D
AI summary
A position detection apparatus (100) including a scale (20) including a pattern periodically formed, a detector (10) configured to be movable relative to the scale, and a signal processor (30), the signal processor (30) includes first to seventh periodic signal generating units (33, 34, 35, 36, 37, 38, and 39) which generate first to seventh periodic signals respectively, the first periodic signal generating unit synthesizes the fourth periodic signal and the fifth periodic signal to generate the first periodic signal, and the second periodic signal generating unit synthesizes the sixth periodic signal and the seventh periodic signal to generate the second periodic signal.