Positive-Electrode Active Material for High Energy Density Batteries

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Solution Overview

Problem

Current battery technologies face challenges in achieving high energy density due to limitations in the crystal structure and composition of positive-electrode active materials, leading to insufficient energy storage capacity and stability during lithium intercalation and deintercalation.

Innovation Solution

A positive-electrode active material with a crystal structure belonging to the FM3-M space group, represented by the composition formula LixAyMezOαFβ, where A is Na or K, and Me includes various transition metals, optimized within specific ratios to enhance lithium diffusion and maintain structural stability, thereby increasing energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional positive-electrode active materials are used, then the battery structure is simple, but the energy density is insufficient

Engineering Contradiction:
Improveenergy densityVSAvoidcrystal structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent employs composite materials by combining multiple transition metal elements (Mn, Co, Ni, Fe, Al, B, Ce, Si, Zr, Nb, Pr, Ti, W, Ge, Mo, Sn, Bi, Cu, Mg, Ca, Ba, Sr, Y, Zn, Ga, Er, La, Sm, Yb, V, Cr) in specific ratios within the FM3-M crystal structure. This composite approach allows optimization of both energy density and structural stability, resolving the contradiction between simple structure and high energy density

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies parameter changes by precisely controlling the compositional parameters (x, y, z, α, β) in the formula LixAyMezOαFβ and the crystal structure parameters of the FM3-M space group. By optimizing these parameters, the material achieves enhanced lithium diffusion and structural stability, thereby increasing energy density without excessive structural complexity

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If lithium intercalation and deintercalation capacity is increased, then energy storage capacity improves, but structural stability deteriorates

Engineering Contradiction:
Improveenergy storage capacityVSAvoidcrystal structure stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by creating specific local environments within the crystal structure through the FM3-M space group configuration and controlled element distribution. This allows different regions of the material to have optimized properties for both lithium intercalation and structural stability, resolving the contradiction between energy storage capacity and structural stability

Inventive Principle:
Principle #3Local quality

3Speed

If transition metal composition is optimized for lithium diffusion, then lithium diffusion improves, but manufacturing complexity increases

Engineering Contradiction:
Improvelithium diffusion rateVSAvoidmanufacturing complexity
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent uses parameter changes by defining specific ranges for compositional parameters (1.7≤x+y≤2.2, 0≤y≤0.2, 0.8≤z≤1.3) that optimize lithium diffusion while maintaining manufacturability. These parameter specifications provide clear manufacturing guidelines that balance performance optimization with production feasibility

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed active material achieves a high-capacity battery with enhanced energy density by stabilizing the crystal structure and improving lithium diffusion, outperforming traditional materials like LiMnO2, and maintaining stability during lithium abstraction.

Implementation Method 1

stability during lithium intercalation and deintercalation

Methodology Applied
Scientific EffectIntercalation:

Implementation Method 2

improving lithium diffusion

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10811671B2Positive-electrode active material and battery
Publication Date: 2020.10.20 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US10811671B2 patent drawing
  • US10811671B2 patent drawing

AI summary

A positive-electrode active material contains a compound that has a crystal structure belonging to a space group FM3-M and that is represented by the composition formula (1):LixAyMezOαFβ  (1)wherein A denotes Na or K, Me denotes one or two or more elements selected from the group consisting of Mn, Co, Ni, Fe, Al, B, Ce, Si, Zr, Nb, Pr, Ti, W, Ge, Mo, Sn, Bi, Cu, Mg, Ca, Ba, Sr, Y, Zn, Ga, Er, La, Sm, Yb, V, and Cr, and the following conditions are satisfied.1.7≤x+y≤2.20≤y≤0.20.8≤z≤1.31≤α≤2.50.5≤β≤2