Positive Electrode Active Material Layer for Fast-Charging Secondary Batteries

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Solution Overview

Problem

Lithium-ion secondary batteries used in electric and hybrid vehicles face degradation issues due to temperature fluctuations, leading to reduced capacity, increased internal resistance, and accelerated degradation from fast charging, necessitating improved safety, cycle performance, and higher capacity.

Innovation Solution

A secondary battery design incorporating a positive electrode active material layer with a layered rock-salt structure and reduced graphene oxide layers, which enhances conductivity and stability, and includes a carbon-containing compound to improve charge-discharge efficiency and reduce degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional secondary batteries are used for fast charging, then charging speed is improved, but degradation is accelerated and cycle life is reduced

Engineering Contradiction:
Improvecharging speedVSAvoidcycle life
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the inner core and outer shell have different compositions and functions. The core provides high capacity while the shell protects against degradation, allowing fast charging without sacrificing cycle life. This localized differentiation of material properties at different spatial positions resolves the contradiction between charging speed and reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining different electrode materials (e.g., lithium cobalt oxide core with lithium iron phosphate shell, or various NCM compositions) to create a positive electrode that exhibits both fast charging capability and long cycle life. The composite structure leverages the advantages of each material while mitigating their individual weaknesses, directly addressing the technical contradiction.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If the temperature range for battery operation is expanded, then adaptability to different environments is improved, but control complexity and safety measures increase

Engineering Contradiction:
Improvetemperature range adaptabilityVSAvoidtemperature control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs parameter changes by formulating electrode materials with specific compositional ratios and structural characteristics that inherently maintain stability across a wide temperature range from -50°C to +60°C. By adjusting material parameters (composition, crystal structure) rather than adding complex control systems, the battery achieves broad temperature adaptability without proportionally increasing device complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a secondary battery with improved rate characteristics, safety, and cycle performance, enabling higher capacity and longer vehicle mileage while reducing charging time and degradation risks.

Implementation Method 1

graphene has been attracting a great deal of attention because of its excellent conductivity

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

a positive electrode active material layer including a first graphene layer, a second graphene layer, and a positive electrode active material

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentUS20230044210A1Positive Electrode Active Material Layer, Active Material Layer, Positive Electrode, Secondary Battery, and Vehicle
Publication Date: 2023.02.09 SEMICON ENERGY LAB CO LTD
  • US20230044210A1 patent drawing
  • US20230044210A1 patent drawing
  • US20230044210A1 patent drawing

AI summary

A secondary battery with favorable cycle performance is provided. Alternatively, a secondary battery with higher capacity is provided. A positive electrode active material layer including a first graphene layer, a second graphene layer, and a positive electrode active material. The first graphene layer includes a first region covering the positive electrode active material. The second graphene layer includes a second region covering the positive electrode active material and a third region overlapping with the first region. The first region includes a plane positioned between the positive electrode active material and the third region and formed of arranged six-membered carbon rings. The positive electrode active material includes a fourth region with a layered rock-salt structure. A lithium layer with a layered rock-salt structure included in the fourth region is substantially perpendicular to the plane formed of six-membered carbon rings and included in the second region.